Coast™ Custom Cable from Alpha Wire provides exceptional custom wire and cable creations by utilizing the latest extrusion equipment and expert design assistance.
The Right Cable... Just the Way You Want It
Alpha Wire’s custom manufacturing capabilities include an assortment of insulation materials, from PVC to PTFE to silicone, and a conductor range of 4/0 to 50 AWG. We also provide responsive prototyping and development, design/manufacturing assistance & feedback, and material selection.
Alpha Wire will work with you to optimize your design and our manufacturing process to attain cost, quality, and design objectives. As a result, you will get the best match of electrical, mechanical, and environmental properties for your specific application. Most importantly, minimum order sizes are as low as 100 feet, enabling you to only purchase what you need for prototyping.
How to Order:
Fill out this form in its entirety and include company name, address, phone number and contact information (state customer number with Digi-Key if available). Also note any options that may not be listed and send to AlphaWireCustoms@digikey.com.
*Upon acknowledgment of the request, we will quote accordingly.
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More Choice in Cable Configurations
Custom Engineered to Your Specifications and Designs |
- Multiconductor cables
- Multipair cables
- Microminiature cables
- Coaxial cables
- Microcoaxial cables
- Hybrid cables
- Composite cables
- Power cables
- Lead wires
- Litz wires
- Flat, ribbon, zip cables
- Flat, round braids
- Retractable coil cords
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Conductor Materials
Conductors: 50 AWG to 4/0 AWG |
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Copper
- Bare copper
- Tinned copper
- Silver-plated copper
- Nickel-plated copper
- Copper alloys
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Specialty
- Magnet wire
- Tinsel wire
- Thermocouple wire
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Precious Metals and Alloys
- Silver, platinum, gold
- Other exotic materials
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Fibers and Yarns
- Carbon fiber (0.5K – 12K)
- Metalized carbon fiber
- Aramid fiber
- Stainless steel yarn
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Insulating and Jacketing Compounds |
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Fluoropolymers
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Rubbers
- Neoprene
- Thermoplastic vulcanite
- Melt-processible rubber
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Silicones — Thermosets
- Silicone
- Flame-retardant silicone
- High-voltage silicone
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Thermosets
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Thermoplastics
- PVC, SR-PVC
- PP
- PE
- PUR
- Nylon
- TPE
- TPR
- TPA
- mPPE
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Shielding |
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Application:
- Overall and individual conductors/pairs
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Types
- Foil
- Braid
- Spiral
- Supra-Shield® foil + braid
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More Custom Options
Flexing |
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Flex Types
- Rolling
- Bending
- Torsional
- Continuous
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Flex Cycles
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Ratings |
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Electrical
- 30 V
- 150 V
- 300 V
- 600 V
- 1000 V up to 75k V
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Temperature
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Approvals |
Mechanical/Environmental |
- UL
- CSA
- CE
- IEC
- ISO USP Class VI
- ISO 10933 RoHS
- REACH
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- Abrasion resistance
- Oil resistance
- Chemical/solvent resistance
- Sunlight resistance
- Sterilizable
- Low outgassing
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Packaging |
Other: |
- Reeled in small or large put ups
- Cut to length
- Custom printing
- Custom jacket colors
- 100’ or 1000’ minimum order
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- Can design custom cables with lumens.
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Manufactured Products
Value-Added Capabilities |
- Cable assembly with Tier 2 partners
- Coil cords
- Custom packaging
- Cut-to-length
- Dying
- Etching
- Non-chemical
- PTFE materials
- Connector end for assembly
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- Marking
- Spooling (UL, CSA)
- Striping
- Stripping
- Tinning
- Twisting
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