Tri-Star Design, Inc

Medical Device - ISO 13485:2016 Certified

Tri-Star Design has medical device design experience across a variety of technologies, including: motor drive units, endoscopy, defibrillation and EEG equipment. We develop medical device products utilizing our ISO 13485 design process and have experience with a majority of the medical device standards including: IEC 60601-1 and ISO 14971. The Tri-Star engineering team includes experts in precision measurement and control, thermal analysis, embedded processor design, wireless design, power supply development, motor drives, FPGA development, communications protocols, device drivers, plastic and sheet metal design, board cost reduction, reliability and more. Such a broad range of technology expertise permits our team the ability to take on any project within a variety of medical device products. In addition, Tri-Star Design is partnered with industry leading semiconductor suppliers, exclusively trained and design experts on their latest healthcare targeted products.

Medical Device Design Services Include: Point of Care Diagnostic Devices, Patient Monitoring Equipment, EEG Equipment, Defibrillator Equipment, Endoscopy Equipment, Surgical and Vascular Robotics, Thrombectomy Catheter, Ambulatory Infusion Pump, Vascular Robotic System, Medication Adherence System.

Robotics

Tri-Star Design provides a full suite of electrical, mechanical and software services for controlling robots in various applications. Our firmware provides real-time control of robot motor drives, laser drivers, battery charging, power control and control loops for actuators and arms.

Robotic Design Services Include: Electromechanical systems design and analysis, Robot sensing and navigation algorithms, Wireless remote control, Computer vision analysis and image processing, Custom motor control and power control, Linear actuator and servo motion control, Pulse Width Modulation (PWM) motor control, Closed loop motion control systems, Human-machine interface, TUV system safety, Thermal analysis and design, Cable design and development.

Consumer

Our past consumer product development and design projects include child products and household goods and meet all industry and government-regulated safety standards. Whether it is an electronic design or a plastic industrial design, Tri-Star Design is able to develop a product with a manufacturing path that meets the tight COGS requirements typically seen in consumer products.

Consumer Product Design Include: Cost-effective electronic design, Plastic and sheet metal enclosures, Wireless designs, Extended life battery management, COGS management, Product operations support.

Military

Tri-Star Design has been involved in a number of military projects involving high-speed data acquisition, FPGA design, high-speed signal trace design and RF applications as well as military and space grade component designs. Projects generally involve working as a sub-contractor for DoD prime contractors and SBIR projects.

Military Design Services include: Ruggedized Systems, Data Acquisition, Wireless Communication, Custom RF, FPGA Development, Space-grade Board Design, Analog Design, Custom Power Supply Design, High-speed Board Development, Thermal Analysis and Design, Image Processing

Electronic Design Services

Tri-Star Design provides complete electronic design services by our experienced staff of electronic design engineers. We provide all phases associated with electronic product development from the electronic engineering concept phase to volume production.

Our electrical and firmware development teams have significant design experience including FPGA, microprocessor and microcontroller, motor drive, wireless, power supply, flex circuit, printed circuit board, and cable harness design. Tri-Star Design offers a complete range of design-entry, design verification and signal integrity simulation tools in support of our electronic product development. The Tri-Star Design electronic design process adheres to industry standards and is enforced across all phases of your product development. Integrated as part of this process, our reliability and operations staff are working closely with the design engineering team in order to ensure the product meets the high-quality standards as expected by our customers.

Elctronic Design Services Include: Microcontroller and DSP embedded design, Electronic circuit design, CPLD and advanced FPGA design (Verilog and VHDL), Printed Circuit Board design, Electronic board prototyping, Complete product compliance qualification, Design for manufacturability,service and testability, Project management, Cable design and development.

Mechanical and Industrial Design Services

Mechanical design services from Tri-Star address requirements of engineering organizations across a variety of markets and locations. As a complete engineering design services partner, Tri-Star provides clients with outstanding mechanical designs, leveraging over 20 years of expertise in mechanical CAD, CAM, thermal mitigation and industrial design.

Our services are used by companies in a variety of industries such as high-tech electronics, industrial automation, power and manufacturing. Tri-Star’s mechanical engineering services combined with state-of-the-art tools, deliver today’s world class product conceptualization services, to a customer base that looks forward to the innovative designs developed by us. By combining engineering knowledge, industry experience & software tool expertise, Tri-Star enables the client to design, simulate, analyze and prototype their products, thereby reducing development costs and time. Tri-Star engineers are competent in global standards such as ISO, ASME and DIN and can provide detailing in sync with client specific production methods.

Mechanical Design Services include: Solid Modeling, Industrial Design, Rapid Prototyping, Plastics Design, Material Selection, Enclosure Designs, Chassis Design, Environmental Stress Testing, EMI/RFI Shielding, 2-D Mechanical Drawings, 3-D Models for Interference Detection & Tooling, Thermal Analysis, Finite Element Analysis.

Software Design Services

Tri-Star Design provides world-class embedded software designs meeting the challenge in computing and control systems across a wide range of industries and applications. With our experienced staff of software design engineers, Tri-Star Design provides all phases associated with software design services. Our services are used by companies in a variety of industries such as high-tech electronics, industrial automation, healthcare, and military. Tri-Star’s software engineering services combined with state-of-the-art tools, deliver today’s world class product conceptualization services.

Our engineering team has years of experience with 8/16/32 Bit Microprocessors, Microcontrollers and Digital Signal Processors. Our embedded firmware development services coupled with our embedded board design services make us a great choice for your next Embedded System project. We offer beginning to end software product development utilizing our years of experience. From software engineering concept phase to volume production, we always give the customer a high-quality end result.

FPGA Design Services

Tri-Star Design provides full turnkey FPGA design services and is experienced in both Verilog and VHDL. Our staff consists of experts in architecture, design, synthesis, verification, and test of FPGAs. Tri-Star Design has provided FPGA design services for several industries including robotics, medical device, military and consumer products.

Our expertise with all major FPGA devices and associated tool flow, High-level Hardware Verification Languages (HVL), combined with our strong understanding of popular bus protocols, peripherals and processor cores, help our clients improve confidence in quality of functional verification.

PCB Design Serives

Tri-Star Design provides a wide variety of Printed Circuit Board Design Services including PCB layout services, mechanical board outline drawings, design for manufacturing and design for test-ability. Tri-Star Design provides complete PCB design services by our experienced staff of design engineers. Our team of engineers and PCB designers has supported customers worldwide. Our engineers have extensive Printed Circuit Board design and layout experience to ensure the placement of parts meet circuit critical route requirements, mechanical architecture needs and thermal mitigation requirements. Because we also provide manufacturing and prototyping services, we can ensure that your PCB design meets quality standards for assembly and testing.

PCB Design Servies Include: Single-sided, double-sided, and multi-layer PCB, Rigid / Flex circuits,Power Distribution PCB Design, SMT, through-hole, mixed technology, Design For Manufacturing (DFM) Capabilities, Design for Testability (DFT), High Density Design, Impedance Control-Schematic capture, Demo / Test / Reference Boards.