Trim Trio Tooling Datasheet by Souriau-Sunbank by Eaton

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141
Tooling – intro
Overview TRIM TRIO tooling
Crimptooling for TRIM TRIO contacts
The TRIM TRIO connection system not only offers versatility in connectors but production versatility in tooling as well.
All information needed on tooling ranges from simple handtools for small production, over semi-automatic to full automatic strip-and-crimp
machines can be found on the hereafter paragraphs.
All the TRIM TRIO tooling and this for machined, stamped and formed and coax contacts, is specially designed for this system to make
reliable, trouble-free connections.
M y16RCM - [or machined contacts A A Irght werght, low cost cnmptnol wxm Irxed, Ergmove dle set to r crimp sixe 16 mm mm RMIRC loose piece machined a contacts 5 The tool Is ratchet cnntroHen to guarantee a complete cnmp cyc‘e 1 Each cnmptnol \s supphefl wrth a Iocator to guarantee a pervect c crimp mdent posmonmg M A a m r m |
142
Tooling
Crimptooling for Size 16 contacts (Ø 1,6 mm)
For an overview on crimptooling refer to “crimptooling tables” at the different contact sections.
MH860 - for machined contacts
A light weight crimptool Qualified to MIL-C-22520/7 that gives
an 8 impression crimp with a precision cycle-controlled ratcheting
mechanism. It features an 8 step crimp-depth selector knob and
is designed to crimp Size 16 TRIM TRIO RM/RC loose piece
machined contacts. The tool can be provided with different
locators heads to crimp different contact types.
Weight: 300 gr.
Length: 170 mm.
M10S1 - for machined contacts
A robust, versatile, full cycling handtool which is fully qualified to the
requirements of MIL-C-22520. Interchangeable 4-indent die sets
are available for a wide range of machined contacts and gives a
simultaneous crimp on both wire and insulation.
This tool is suitable for application of RM/RC machined
contacts and coaxial from the TRIM TRIO range.
Weight: 425 gr.
Length: 250 mm.
Y16RCM - for machined contacts
A light weight, low cost crimptool with fixed, 3-groove die set to
crimp Size 16 TRIM TRIO RM/RC loose piece machined
contacts.
The tool is ratchet controlled to guarantee a complete crimp cycle.
Each crimptool is supplied with a locator to guarantee a perfect
crimp indent positioning.
Weight: 400 gr.
Length: 205 mm.
AF8 - for machined contacts
Qualified to MIL-C-22520/1, has virtually limitless application
within the specified wire range of 12 through 26 AWG. It gives an
8 impression crimp with a precision cycle-controlled ratcheting
mechanism and is used for certain machined power
contacts and certain coax contacts. The tool can be provided
with different locators turret heads to crimp different contact types.
Weight: 425 gr.
Length: 250 mm.
Wewgm 340w Lengm 220mm ymscmz - for formed contacts A low cast non ratchet pher type handlool lor Aw<326 m="" 16="" +="" msulaunn="" cnmp="" for="" size="" 16="" mm="" mm="" smwsc-m="" loose="" piece="" conned="" contacts.="" size="" 10="" snmx="" smr-wisc-w="" loose="" piece="" formed="" comets.="">
143
Weight: 340 gr.
Length: 220 mm
Y14SCM2 - for formed contacts
A low cost non ratchet plier type handtool for AWG26 to 16 +
insulation crimp for:
Size 16 TRIM TRIO SM-M/SC-M loose piece formed
contacts.
Size 20 SEALOK SM-W/SC-W loose piece formed contacts.
Tooling
Weight: 800 gr.
Length: 275 mm.
Weight: 400 gr.
Length: 230 mm.
Weight: 400 gr.
Length: 205 mm
M8ND - for machined and formed contacts
A robust full cycling hand ratchet tool which utilises interchangeable
“N” die sets to crimp
Size 16 TRIM TRIO RM/RC loose piece machined
contacts.
Size 16 TRIM TRIO SM-M/SC-M loose piece formed
contacts.
Y14MTV - for formed contact
A light weight crimptool with fixed 3-groove die set for AWG26 to
14 for: Size 16 TRIM TRIO SM-M/SC-M loose piece formed
contacts.
Ratchet controlled to guarantee a complete crimp cycle.
Y16SCM2 - for formed contacts
A light weight crimptool with fixed 3-groove die set for AWG26 to
16 for:
Size 16 TRIM TRIO SM-M/SC-M loose piece formed
contacts.
Ratchet controlled to guarantee a complete crimp cycle.
Each crimptool is supplied with a locator to guarantee a perfect
crimp indent
positioning.
Crimptooling for Size 16 contacts (Ø 1,6 mm)
For an overview on crimptooling refer to “crimptooling tables” at the different contact sections.
144
Weight: 400 gr.
Length: 205 mm.
Y14SCM - for formed contacts
A light weight crimptool with fixed 3-groove die set for AWG18 to
14 for:
Size 16 TRIM TRIO SM-M/SC-M loose piece formed
contacts.
Ratchet controlled to guarantee a complete crimp cycle.
Each crimptool is supplied with a locator to guarantee a perfect
crimp indent positioning.
Crimptooling for Size 16 contacts (Ø 1,6 mm)
For an overview on crimptooling refer to “crimptooling tables” at the different contact sections.
Tooling
nrkmg :pum
145
Tooling
Extraction and insertion tooling for size 16 contacts (Ø 1,6 mm)
RX2025GE1
A spring loaded extraction tool for the full range of TRIM TRIO
contacts. This tool ensures that the contact locking louvres are
fully retracted before any pressure is applied to extract a contact.
Part number for extraction tip: RX2025GE1P4.
RX2025GE2
A low cost spring loaded extraction tool for the full range of TRIM
TRIO contacts.
RX16D11D1
A spring loaded extraction tool for the full range of TRIM TRIO
contacts. This tool ensures that the contact locking louvres are
fully retracted before any pressure is applied to extract a contact.
It is especially suitable for applications where the integrity of the
assemblies are of the utmost importance.
How to extract a contact out of its cavity?
Slide the extraction tip over contact from mating side till the locking
spring from the contact is depressed.
Push on handle to push out the contact with the spring loaded inner
plunger.
Insertion tooling
RTM205
This tool is especially designed to ease insertion of any TRIM
TRIO contact crimped on very flexible or small wire sizes. Simply
position the insertion tool so that the tip of the tool bears against
the back of the wire barrel, retaining the wire with thumb in the
groove of the tool. Push the contact slowly into the connector until it
snaps into position.
Extraction tip
Wergnt 300 gr Length 170 mm MHsso - for machined comaus A Irgnt wergnt cnmplool Quahhed tn MIch722520/7 that gwes an e rmpressuon crimp wrtn a precrsrnn wclercnmroHed ratcnetung mechanism II features an a step cnmprdepm selector knob The tool can be prnvudea wutn dmerenl \Dcators heads to cnmp drflerent cuntact types Wergnt 4009r Lengm 205 mm y1sscm3 - for formed contacts A Irgnt wergnt cnmplool wrtn fixed Grgronve dre set Ior AWGZG to 16 Ior size 10 loose piece formed comm. Ratchet commnen Io guarantee a complete cnmp cycre Each cnmptom rs suppuea mm a localor tn guarantee a perlect cnmp mflenl pDSItIOnlng
146
Tooling
Crimptooling for Size 20 contacts (Ø 1,0 mm)
For an overview on crimptooling refer to “crimptooling tables” at the different contact sections.
MH860 - for machined contacts
A light weight crimptool Qualified to MIL-C-22520/7 that gives
an 8 impression crimp with a precision cycle-controlled ratcheting
mechanism. It features an 8 step crimp-depth selector knob. The
tool can be provided with different locators heads to crimp different
contact types.
Weight: 300 gr.
Length: 170 mm. Weight: 340 gr.
Length: 220 mm
Y14SCM2 - for formed contacts
A low cost non ratchet plier type handtool for AWG26 to 16 +
insulation crimp.
Weight: 400 gr.
Length: 205 mm
Y16SCM3 - for formed contacts
A light weight crimptool with fixed 3-groove die set for AWG26 to
16 for:
Size 20 loose piece formed contacts.
Ratchet controlled to guarantee a complete crimp cycle.
Each crimptool is supplied with a locator to guarantee a perfect
crimp indent
positioning.
Weight: 400 gr.
Length: 230 mm.
Y14MTV - for formed contact
A light weight crimptool with fixed 3-groove die set for AWG26 to
14. Ratchet controlled to guarantee a complete crimp cycle.
nrkrng sprrwg RX20044 A sprmg loaded extraction tom Tms mm ensures mar me Contact Iockrng louvres are My retracted before any pressure rs apphed m extract a Contact I! rs especraHy surname for apphcaunns where me Integrity of me assemmres are Df me ulmnsl rmponance
147
Tooling
Extraction and insertion tooling for size 20 contacts (Ø 1,0 mm)
RX20D44
A spring loaded extraction tool. This tool ensures that the contact
locking louvres are fully retracted before any pressure is applied to
extract a contact. It is especially suitable for applications where the
integrity of the assemblies are of the utmost importance.
How to extract a contact out of its cavity?
Slide the extraction tip over contact from mating side till the locking
spring from the contact is depressed.
Push on handle to push out the contact with the spring loaded inner
plunger.
Insertion tooling
RTM205
This tool is especially designed to ease insertion of any contact
crimped on very flexible or small wire sizes. Simply position the
insertion tool so that the tip of the tool bears against the back of
the wire barrel, retaining the wire with thumb in the groove of the
tool. Push the contact slowly into the connector until it snaps into
position.
A1( PTuaTZTaIaTsp RPWD
148
Tooling
Automatic crimptooling for size
16 (Ø 1,6 mm) and size 20
(Ø 1,0 mm) contacts
P100 MAN Press
This electromechanical high speed full automatic crimping press
is specially designed for mass production and is realised totally in
assembled steel parts.
The available force consents the crimping of a wire section up to
2.5mm2.
The press has a 40mm stroke and can be used together with
automatic cut and stripping machines.
It uses a new electronic module to control the bracking of the press
at the desired point. The noise level of the press is less than 70dB.
There is a safety mechanism that stops the press if the working
speed is too high or the press does not complete its cycle. This
protects the press or equipment mounted on board from damage.
Ref.: P100MAN
Power.: 0.37 kWatt
Weight: 35 kg
Dimensions: 200x300x580
MLS--- Left side miniapplicator
Miniapplicatorsn to crimp machined or stamped and formed TRIM
TRIO and SEALOK contacts.
All the adjustments requested to make tool correctly functioning
(crimp feeding pitch, crimp height...) can be simply made. Resolution
of 0.03mm. Regulation range from 0 to 2.7 mm.
Ref.: See contact sections
Stroke: 40 mm
Weight: 4.5 kg
Dimensions: 145x107x150
SC10S1 Stripper-crimper
This stripper unit is used to strip insulation, immediately before the
crimping of the contact terminal. The stripper unit is totally separate
from the miniapplicator that allows the execution in a way that the
setup and trial of the stripper unit can be done independently.
Ref.: SC10S1
Pressure: 5 - 7 bars
Cable section: 0.2 - 3 mm2
Stripping length: 2.5 - 12 mm
Weight: 7.5 kg
Options
1 - Quality assurance for crimping technology...
A crimping force sensor continuously checks the quality of each individual
crimp and records it without impairing the processing speed. The sensor
detects bad crimp connections, eliminating the high subsequent costs
otherwise caused by them.
For ordering consult factory
Options
2 - Crimp pull press gauge
The crimp pull press gauge allows to measure the resistance to the pulling
of crimped terminals.
3 - Crimp height measuring device
4 - Kit press lighting lamp
For ordering consult factory
Crimp cooling M3" and Iocalor VGEI 0077A Handtooling for machined power contacts # 8 (3,6 mm) Crimp Cooling MIT and Iocator VGEI 0018A
149
Tooling
Hand tooling for machined power contact # 12 (2,4 mm)
Crimp tooling M317 and locator VGE1 0077A
Handtooling for machined power contacts # 8 (3,6 mm)
Crimp tooling M317 and locator VGE1 0078A
Extraction tooling for power contact # 12 (2,4 mm)
Extraction tooling 5106.021.09.24
Extraction tip: 5106.021.34.24
Extraction tooling for contact # 8 (3,6 mm)
Extraction tooling 5106.021.09.36
Extraction tip: 5106.021.34.36
Crimptooling & extraction tooling for power contacts:
Size 12 (dia. 2.4mm)
Size 8 (dia. 3.6mm)
Extraction tip
Extraction tip

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