76823-100 Prod Spec Datasheet by Molex

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molex 76823 172063 170001, 171692 76829 172065 171597 MFBL 76829 172065 www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Moms: 19 mmmmmmmm LLCmm:UnwedxlamsmAmenu andmzvbe mgmmamammmm; .uameymdemmmed hemmbe‘ongwmmvresbemveawnevs
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
MEGA-FIT
WIRE-TO-BOARD
CONNECTOR SYSTEM
Receptacle Terminal
Receptacle Housing
Series: 76823 , 172063
Series: 170001, 171692
Vertical Header, With Crush
Pegs
Vertical Header, Without Crush
Pegs
Series: 76829, 172065, 171597(MFBL)
Series: 76829, 172065
molex 172064 76825 171596 {MFBL 200122 www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Momma ve mmamammwm LLCmmsummdSlamsmAmenza andmzvbe mgmmamammmm; .umeymdemmmed hemnbe‘ongwmmvresbemveawnev:
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
ight Angle Header
Back shell
Series: 172064,76825, 171596 (MFBL)
Series: 200122
s
molex Is- I:- Is- l-b Is- I01 I01 Io: lewlwlmlmlmlmlm gun Iz‘lfila‘l _. _. _. _. mlmlm I01 _. u: _. u: y www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Mom ‘3 a in mm ummm m Mum, u: m m mm status at Amcnu and m h: m mum my arm munmcs A“ may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
Table of Contents
1.0 SCOPE 4
2.0 PRODUCT DESCRIPTION 4
2.1 Product Name and Series Numbers 4
2.2 Dimensions, Materials, Plating and Markings 4
2.3 Safety Agency Approvals 4
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 5
3.1 Molex Documents 5
3.2 Industry Documents 6
4.0 ELECTRICAL PERFORMANCE RATINGS 6
4.1 Voltage 6
4.2 Applicable Wires 6
4.3 Maximum Current Rating 6
4.4 Temperature 8
4.5 Durability 9
4.6 Current Interruption 9
4.7 Glow Wire 9
5.0 QUALIFICATION 9
6.0 PERFORMANCE 10
6.1 Electrical Performance 10
6.2 Mechanical Performance 11
6.3 Environmental Performance 14
7.0 TEST SEQUENCE GROUPS 16
8.0 SOLDER INFORMATION 19
8.1 Solder Process Temperature 19
8.2 Reflow Solder Profile 19
9.0 PACKAGING 19
10.0 CABLE TIE AND/OR WIRE TWIST LOCATION 19
11.0 POLARIZATION AND KEYING OPTIONS 20
molex 76823, 172063 170001 171692 76829, 172065 76829, 172065 171597 17206476825 171596 200122 www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 M010: ‘3 a in mm ummm m Mum, u: m m mm status at Amcnu and m 1|: m mm my arm munmcs Au mu mamm 1mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
1.0 SCOPE
This product specification covers the performance requirements and test methods of Mega-fit 5.70 mm pitch wire
to board connector systems terminated with 16 to 12 AWG or 1.5 to 4.0mm2 stranded wire using crimp
technology with tin or gold plating.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER (S)
Table 1 WIRE-TO-BOARD
Description
Series Number
Receptacle Crimp Terminal
76823, 172063
Receptacle Housing, Dual Row
170001, 171692, 204652
Vertical Header Dual Row (with crush pegs)
76829, 172065
Vertical Header Dual Row (without crush pegs)
76829, 172065
Vertical Header Dual Row with MFBL option
171597
Right Angle Header Dual Row
172064,76825, 204653
Right Angle Header Dual Row, with MFBL option
171596
Back Shell
200122
2.2 DIMENSIONS, MATERIALS, PLATING AND MARKINGS
Dimensions & Plating: See individual sales drawings.
Material: RoHS compliant materials.
2.3 SAFETY AGENCY APPROVALS
2.3.1 UL File Number: UL E29179
UL (12 ckt fully loaded)
NON-current interruption
Current interruption per UL1977
Applies when using 170001 Series Only
23 Amps @ 600V (12 AWG or 4.0mm2 wire)
20 Amps @ 600V (14 AWG or 2.5mm2 wire)
18 Amps @ 600V (16 AWG or 1.5mm2 wire)
23 Amps @ 48V AC/DC (12 AWG wire)
molex MegarFit Agglication Sgeciiication TSr76823r1007001 MegarFit Agglication Sgeciiicalicn ASr76823r1007001 Mciex Quaiity Crimping Handbook Order No. 6380070029 Mciex Solderability Sgecificalion SMESV152 Mciex Heal Resistance Specification ASr4000075013 www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Moicx is a in mm ummm m Muicx, LLC in m mm status at Amciiu and m h: m mum in mm munmcs A“ may mamm mm ivucm bciong [a 1m insuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
2.3.2 IEC License Number per IEC / EN 61984-2009: Certificate Number: 14000024
IEC (12 ckt fully loaded)
NON-current interruption
23 Amps @ 600V (12 AWG or 4.0mm2 wire)
2.3.3 File Number*: LR-19980_A_000 CLASS 6233-01 and 6233-81
CSA approval meets following standards/test procedures:
a) CSA std. C22.2 No. 182.3-M1987
b) UL-1977
* “C” and “US” mark adjacent to CSA signifies that the product has been evaluated to the applicable CSA and
ANSI/UL standards, for use in Canada and US respectively.
CSA (single circuit)
NON-current interruption
23 Amps @ 600V (12 AWG or 4.0mm2 wire)
20 Amps @ 600V (14 AWG or 2.5mm2 wire)
18 Amps @ 600V (16 AWG or 1.5mm2 wire)
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 MOLEX DOCUMENTS
See series specific sales drawings and the other sections of this specifications for the necessary
referenced documents and specifications.
Mega-Fit Application Specification TS-76823-100-001
Mega-Fit Application Specification AS-76823-100-001
Molex Quality Crimping Handbook Order No. 63800-0029
Molex Solderability Specification SMES-152
Molex Heat Resistance Specification AS-40000-5013
molex Mo‘ex Moisture Technical Advisor ASr454997001 Mo‘ex Packa e Handlin S eciiication 4549901007PK ATS‘ www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Mom ‘3 a in mm ummm m Mum, u: m m mm status at Amcnu and m [In It mum my arm munmcs ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
Molex Moisture Technical Advisory AS-45499-001
Molex Package Handling Specification 454990100-PK
ATS*
*Application tooling Specification differs with Terminals. ATS shall be available in the respective Terminal
part number page.
3.2 INDUSTRY DOCUMENTS
EIA-364-1000.01
SAE/USCAR-2
UL-60950-1
UL-1977
CSA STD. C22.2 NO. 182.3-M1987
IEC / EN 61984
4.0 ELECTRICAL PERFORMANCE RATINGS
4.1 VOLTAGE*
600 Volts AC (RMS) or 600 Volts DC max.
* Voltage rating based on UL 1977. Maximum voltage allowed may vary dependent upon “End Use
Application.” Refer to the applicable end use standard for additional information on Voltage, Creepage
and Clearance requirements.
4.2 APPLICABLE WIRES
Maximum Insulation
Diameter and
Applicable Wire Gauges
Stranded copper 16 AWG: 3.18 mm / .125 Inches MAXIMUM
Stranded copper 1.5 mm2: 3.18 mm / .125 inches MAXIMUM
Stranded copper 14 AWG: 3.66 mm / .144 inches MAXIMUM
Stranded copper 2.5 mm2: 3.75 mm / .148 inches MAXIMUM
Stranded copper 12 AWG: 4.11 mm / .162 inches MAXIMUM
Stranded copper 4.0 mm2: 4.11 mm / .162 inches MAXIMUM
4.3 MAXIMUM CURRENT RATING
Current rating is application dependent and may be affected by the wire rating such as listed in UL-60950-
1. Each application should be evaluated by the end user for compliance to specific safety agency
molex (M. Size AWG & metric Wire Siz (M. Size AWG & metric Wire Siz www.molex.com/mega-fit TABLE or CONTENTSTOC 61 4032 Mom ‘3 a in mm mmm m Mum, u: m mm mm 5mm m Amcnza m m [In It mum my mm mm; ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
requirements. The ratings listed in the chart below are per Molex test method based on a 30° C maximum
temperature rise over ambient temperature and are provided as a guideline. Appropriate de-rating is
required based on circuit size, ambient temperature, copper trace size on the PCB, gross heating from
adjacent modules/components and other factors that influence connector performance. Wire size &
stranding, tin coated or bare copper, wire length & crimp quality are other factors that influence current
rating.
Wire to Board Current Rating (Amp Max.)
(As tested with tinned awg copper wire and tin or gold-plated
terminals)
Connector fully loaded with all circuits Powered
Ckt. Size
AWG &
metric Wire Size
2
4
6
8-12
12 AWG, 4.0mm2
23
20
18
16
14 AWG, 2.5mm2
21
17
15
13
16 AWG, 1.5mm2
17
15
13
12
Wire to Board Current Rating (Amp Max.)
(As tested with bare awg copper wire and tin or gold-plated
terminals)
Connector fully loaded with all circuits Powered
Ckt. Size
AWG &
metric Wire Size
2
4
6
8-12
12 AWG, 4.0mm2
21
18
16
14
14 AWG, 2.5mm2
19
15
13
11
16 AWG, 1.5mm2
15
13
11
10
molex TIN Elated www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Mo‘ex‘sa ve mmauaaemmmmm LLCmmeUnuedSlamsufiAmenu andmzvbe mgmmamammwm; szhevuademzvkshsmd hemmbe‘ongwmewresbemveawnevs
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
4.4 TEMPERATURE
TIN plated
Max. operating temperature range (including T-rise from applied current) is -40°C to 105°C.
Field temperatures and field life: Tested per EIA 364-1000.01 to meet field temperature of 65°C for 10
years life per table-8 in EIA-364-1000.01
0
10
20
30
40
50
60
6 8 10 12 14 16 18 20 22 24 26
Temperature Rise (C)
Current (Amps)
Avg. Temp. Rise vs. Current per EIA-364-70
12 AWG Tinned Copper Wire, 2oz Copper Traces
2 ckt
12 ckt
0
10
20
30
40
50
60
6 8 10 12 14 16 18 20 22 24 26
Temperature Rise (C)
Current (Amps)
Avg. Temp. Rise vs. Current per EIA-364-70
12 AWG Bare Copper Wire, 2oz Copper Traces
2 ckt
12 ckt
molex GOLD elated www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Mom ‘3 a in mm ummm m Mum, u: m m mm status at Amcnu and m h: m mum my arm munmcs A“ may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
GOLD plated
Max. operating temperature range (including T-rise from applied current) is -40°C to 120°C, based on
test sequence Group VIII, thermal aging at 120°C for 1000 hours.
Field temperatures and field life: Tested per EIA 364-1000.01 to exceed a field temperature of 65°C for
10 years life per table-8 in EIA-364-1000.01
4.5 DURABILITY
Tin plated: 25 mating cycles
Gold plated: 200 mating cycles
As tested in accordance with EIA-364-1000.01 test method (see Sec. 7.0 of this specification). Durability
per EIA-364-09.
4.6 CURENT INTERRUPTION (Applies when using 170001 Series ONLY)
48 Volt AC/DC @ 23 Amp
Tested 250 cycles at 48 Volt DC with a test current of 34.5 Amp hot-plug test conducted with all circuits
powered with 12 AWG wire per UL 1977 with tin plated contacts in a 12-circuit housing fully populated.
4.7 GLOW WIRE
The Following Series are Glow Wire Capable: 170001,76825,76829,172064,172065,171596,171597.
Representative Samples Were Tested and Found Compliant with EN 60695-2-11-2001 / IEC 60695-2-11-
2000 Glow Wire Test Methods for End Products. These were additionally investigated for compliance with
EN 60335-1 / IRC 60335-1 750C/2 sec with no flaming. VDE Test report available upon request.
5.0 QUALIFICATION
Laboratory conditions and sample selection are in accordance with EIA-364-1000.01
molex www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Mom ‘3 a in mm ummm m Mum, u: m m mm status at Amcnu and m [In It mum my arm munmcs A“ may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
6.0 PERFORMANCE
6.1 ELECTRICAL PERFORMANCE
DESCRIPTION
TEST CONDITION
REQUIREMENT
Initial Contact Resistance
(Low Level)
Resistance Measure Points
Mate connectors apply a maximum
voltage of 20 mV and a current of 100
mA (measurement locations shown)
Per EIA-364-23
Wire resistance and traces shall be
removed from the measured value.
Maximum (Initial):
Tin: 2 m
15µ” & 30µ” Gold: 2 m
Contact Resistance
@Rated Current
(Voltage Drop)
Mate connectors; apply the rated
current.
Per EIA-364-70
Maximum:
Tin: 10 m
15µ” & 30µ” Gold: 5 m
Insulation
Resistance
Apply 500 VDC between adjacent
terminals or ground.
Per EIA-364-21
1,000 M
minimum
Dielectric
Withstanding
Voltage
Apply 2200 VAC for 1 minute
between adjacent terminals.
Per EIA-364-20
No breakdown
Current leakage <5mA
Temperature
Rise
Mate connectors, measure
T- Rise @ Rated Current After 96
Hours
Per EIA-364-70
Temperature rise: 3C
maximum
molex www.molex.com/mega-fit TABLE or CONTENTSTOC 61 4032 Mom ‘3 a in mm mmm m Mum, u: m m mm 5mm m Amcnu m m [In It mum my arm munmcs ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
6.2 MECHANICAL PERFORMANCE
ITEM
TEST CONDITION
REQUIREMENT
Connector
Mating Force
(latch disabled)
Mate connectors at a rate of 25.4
+/- 6 mm per minute. Per EIA-
364-37
Tin plated: 6.8 N MAX. initial
mate force per circuit
15µ” & 30µGold plated: 6.0 N
MAX.
per circuit
Connector
Un-mating Force
(latch disabled)
Un-mate connectors with latch
disabled at a rate of 25.4 +/- 6
mm per minute.
Per EIA-364-37
Tin plated: 6.5 N MAX. initial
un-mate force per circuit
15µ” & 30µGold plated: 5.6 N
MAX.
per circuit
Thumb Latch Yield Strength
Mate loaded connectors fully.
Pull connectors apart at a rate of
25.4 +/- 6 mm per minute.
68 N MIN.
Durability
Mate connectors 25 cycles for tin
plated and 200 cycles for gold
plated connectors at a maximum
rate of 10 cycles per minute.
Per EIA-364-09
Maximum change from initial:
Tin: 2 m
15µ” & 30µGold: 2 m
Durability with
Environment
(Preconditioning)
Mate connectors 5 cycles for tin
plated and 20 cycles for gold
plated connecters at a maximum
rate of 10 cycles per minute. Per
EIA-364-09.
Maximum change from initial:
Tin: 2 m
15µ” & 30µGold: 2 m
Header Pin Retention Force in
Housing
Vertical Header
Axial pull force on the vertical
header housing away from the
PCB at a rate of 25.4 +/- 6 mm
per minute.
89 N min per pin
molex www.molex.com/mega-fit TABLE or CONTENTSTOC 61 4032 Mom ‘3 a in mm mmm m Mum, u: m m mm 5mm m Amcnu m m [In It mum my arm munmcs ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
MECHANICAL PERFORMANCE (CONTD)
ITEM
TEST CONDITION
REQUIREMENT
Header Pin Retention Force in
Housing
Right Angle Header
Axial push force on the pin in the
housing at a rate of 25.4 +/- 6 mm
per minute.
9.81 N min per pin
PCB Peg Engagement Force
(Nominal PCB hole diameter &
location)
Insert a header at a rate of 25.4±6
mm/minute.
(Applies to parts with PCB
retention pegs only)
Header with 2 pegs:
85 N max insertion force
Headers with 1 peg:
45 N max insertion force
Crimp Terminal
Retention Force
(in housing)
Axial pullout force on the terminal
in the housing at a rate of 25 ± 6
mm per minute.
Per EIA-364-29
30 N
MINIMUM retention forces
Wire Pull Out Force from
Terminal (Axial)
Apply an axial pullout force on the
wire at a rate of 25 ± 6 mm per
minute.
4.0mm2 = 220 N Min.
12 Awg = 220 N Min.
2.5mm2 = 220 N Min.
14 Awg = 220 N Min.
1.5mm2 = 220 N Min.
16 Awg = 200 N Min.
Values may vary depending on
crimp tooling. Refer to Molex
Applicator Tooling specification.
Vibration
(Random)
Mate connectors and vibrate per
EIA-364-28
test condition VII-D
Tin: 15 minutes each axis.
Gold: 1.5 hours each axis.
Maximum Change from Initial:
Tin: 2 m
15µ” & 30µ” Gold: 2 m
Discontinuity < 1 microsecond
molex www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Mom ‘3 a in mm ummm m Mum, u: m m mm status at Amcnu and m [In It mum my arm munmcs ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
MECHANICAL PERFORMANCE (CONTD)
ITEM
TEST CONDITION
REQUIREMENT
Special Vibration
(Random)
Mate connectors and vibrate
test procedure per EIA-364-28
Special test condition:
10~1000Hz; 3.10Grms;
Gold: 8 hours each axis.
Maximum Change from Initial:
15µ” Gold: 2 m
Discontinuity < 1 microsecond
Reseating
Unmate/Mate connectors by hand
three cycles
Maximum Change from Initial:
Tin: 2 m
Except for After Thermal Cycling:
Tin: 10 m
15µ” & 30µ” Gold: 2 m
Vibration/Mechanical Shock
(SAE/USCAR-2)
Tin Plated only
USCAR-2 Rev 6 per sequence M
per section 5.9.6, Classification:
V1, S1, T2
Shock: 35 G’s, 10 shocks per axis
Vibration: 8 hours per axis, 1.81 g
No discontinuity of 7 or more
for
1 microsecond maximum during
Vibration & Shock
Total Connector Resistance:
Tin: 16.13 Max
(less conductor resistance)
Voltage drop was not evaluated
molex www.molex.com/mega-fit TABLE or CONTENTSTOC 61 4032 Mom ‘3 a in mm mmm m Mum, u: m m mm 5mm m Amcnu m m [In It mum my arm munmcs ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
6.3 ENVIRONMENTAL PERFORMANCE*
ITEM
TEST CONDITION
REQUIREMENT
Thermal
Shock
Mate connectors expose to 10
cycles from -55°C to 85°C
Per EIA-364-32 method A,
condition 1
Maximum Change from Initial:
Tin: 2 m
15µ” & 30µ” Gold: 2 m
Thermal Aging
Mate Connectors expose to 240
hours at 105°C
Per EIA-364-17
Method A
Maximum Change from Initial:
Tin: 2 m
15µ” & 30µ” Gold: 2 m
Thermal Aging
Gold Plated Only
Mate Connectors expose to 1000
hours at 120°C
Per EIA-364-17
Method A
Maximum Change from Initial:
15µ” Gold: 6 m
30µ” Gold: 2 m
Thermal Aging
(Preconditioning)
Mate Connectors expose to 120
hours at 105°C
Per EIA-364-17
Method A
Maximum Change from Initial:
Tin: 2 m
15µ” & 30µ” Gold: 2 m
Cyclic Temperature
And Humidity
Mate connectors: expose to 24
cycles from 25 °C / 80% RH to 65
°C / 50% RH
ramp time: 0.5hr dwell time: 1hr
Per EIA-364-1000.01
Maximum Change from Initial:
Tin: 2 m
15µ” & 30µ” Gold: 2 m
Solderability
Dip Test
Per Molex test method:
SMES-152
Solder area shall have MIN. of
95% solder coverage
molex www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Mom ‘3 a in mm ummm m Mum, u: m m mm status at Amcnu and m [In It mum my arm munmcs ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
ENVIRONMENTAL PERFORMANCE (CONT..)
ITEM
TEST CONDITION
REQUIREMENT
Reflow Solder Resistance
Convection reflow solder
process 260°C Max per AS-
40000-5013
Visual: No damage
Wave Solder Resistance
Dip header terminal tails in
solder: Duration: 10±0.5
seconds
Solder temperature: 260±5° C
Per AS-40000-5013
Visual: No damage
Thermal Cycling
Tin Plated Only
Per EIA-364-1000.01 Test
Group 5: Cycle mated connector
between 15°C±3°C and
85°C±3°C as measured on the
part. Ramps should be a
minimum of 2°C per minute, and
dwell times should insure
contacts reach the temperature
extremes (minimum of 5
minutes). Humidity is not
controlled. Perform 500 cycles.
Maximum Change from Initial:
Tin: 10 m
*Environmental tests have been performed based on EIA-364-1000.01
molex www.molex.com/mega-fit TABLE or CONTENTSTOC 61 4032 Mom ‘3 a in mm mmm m Mum, u: m mm mm 5mm m Amcnza m m [In It mum my mm mm; ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
7.0 TEST SEQUENCE GROUPS
Reliability Test Sequences Based on EIA-364-1000.01 & USCAR-2
Group I
Temperature Life
144 contacts tin
144 contacts gold
Group II
Thermal Shock
144 contacts tin
144 contacts gold
Group III
Vibration
144 contacts tin
144 contacts gold
Group V
Thermal Cycling
144 contacts tin
(tin plated only)
|
|
|
|
Initial Contact Resistance
EIA-364-23
Initial Contact Resistance
EIA-364-23
Initial Contact Resistance
EIA-364-23
Initial Contact Resistance
EIA-364-23
|
|
|
|
Durability
Tin plated: 5 cycles
Gold plated: 20 cycles
EIA-364-09
Durability
Tin plated: 5 cycles
Gold plated: 20 cycles
EIA-364-09
Durability
Tin plated: 5 cycles
Gold plated: 20 cycles
EIA-364-09
Durability
5 cycles
EIA-364-09
|
|
|
|
Contact Resistance
Contact Resistance
Contact Resistance
Contact Resistance
|
|
|
|
Thermal Aging
105C, 240 hrs
10 Yrs @ 65C
EIA-364-17
Thermal Shock
10 cycles
-55C and +85C
EIA-364-32
Thermal Aging
105C, 120 hours
10 Yrs @ 65C
EIA-364-17
Thermal Aging
105C, 120 hours
10 Yrs @ 65C
EIA-364-17
|
|
|
|
Contact Resistance
Contact Resistance
Contact Resistance
Contact Resistance
|
|
|
|
Reseating
3 cycles
Cyclic Temperature
and Humidity
EIA-364-31
Random Vibration
EIA-364-28
Condition VIID
Thermal Cycling
EIA-364-1000.01
|
|
|
|
Contact Resistance
Contact Resistance
Contact Resistance
Contact Resistance
|
|
Reseating
3 cycles
Reseating
3 cycles
|
|
Contact Resistance
Contact Resistance
molex www.molex.com/mega-fit TABLE or CONTENTSTOC 61 4032 Mom ‘3 a in mm mmm m Mum, u: m mm mm 5mm m Amcnza m m [In It mum my mm mm; ;u may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
Group VI
Dust
144 contacts tin
(tin plated only)
Group VII
Durability
144 contacts tin
144 contacts gold
Group VII
Temperature Life
144 contacts gold
(gold plated only)
Group IX
Uscar-2 Vibration and
Shock
144 contacts tin
(tin plated only)
Individual Tests
|
|
|
|
Initial Contact Resistance
EIA-364-23
DWV
EIA-364-20
Initial Contact Resistance
EIA-364-23
Visual Inspection /
Initial Contact Resistance
EIA-364-23
Connector
Mating / Unmating Force
|
|
|
|
Durability
5 cycles
EIA-364-09
Initial Contact Resistance
EIA-364-23
Durability
5 cycles
EIA-364-09
Durability
10 cycles
Temperature Rise /
Voltage Drop
|
|
|
|
Dust
EIA-364-91
Durability
Tin plated: 25 cycles
Gold plated: 200 cycles
EIA-364-09
Contact Resistance
Contact Resistance
Wire pullout force from
terminal (axial)
|
|
Thermal Aging
120C, 250 hrs
EIA-364-17
Mechanical shock w/
continuity monitoring
Header Pin Retention in
Housing
|
|
|
|
Contact Resistance
Contact Resistance
Contact Resistance
Random vibration w/
continuity monitoring
Crimped Terminal
Retention Force in
Housing
|
|
|
|
Thermal Disturbance
EIA-364-1000.01
DWV
EIA-364-20
Thermal Aging
120C, 250 hrs
EIA-364-17
Contact Resistance
Wave / Reflow Solder
Resistance
|
|
Contact Resistance
Contact Resistance
Voltage drop was not
conducted due to test setup
Solderability
|
I
Reseating
3 cycles
Thermal Aging
120C, 250 hrs
EIA-364-17
Insulation Resistance
|
I
Contact Resistance
Contact Resistance
PCB Peg Engagement
Forces
I
Thermal Aging
120C, 250 hrs
EIA-364-17
Thumb Latch yield
strength
I
Contact Resistance
I
Crimped terminal retention
force in housing
molex www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Mom ‘3 a in mm ummm m Mum, u: m m mm status at Amcnu and m [In It mum my arm munmcs A“ may mamm mm hum" be‘ong [a 1m msuuuvc mm
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
Special Vibration
48 contacts gold
(gold plated only)
|
Initial Contact Resistance
EIA-364-23
|
Special Random Vibration
Test Procedure Per EIA-364-28
10~1000Hz; 3.10Grms;
Gold: 8 hours each axis
|
Contact Resistance
molex Molex Solderability Specification SMES-152 Ciick Here Molex Connector Heat Resistance Specification Asr4oooorso13 Click Here <—> Dimension ‘T' 3% www.molex.com/mega-fit TABLE OF CONTENTSTOC 61 4032 Moinxmavn islcvcduadnmavkuiMuicx ummmmm SlausuiAmcnu and m: but islummalhmwumncs ziimhuuadnmzvksimcdhumnbciongwmmvinsnnaivcawncu
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
8.0 SOLDER INFORMATION
8.1 SOLDER PROCESS TEMPERATURES
Wave Solder: 265°C Max
Reflow Solder: 260°C Max
8.2 REFLOW SOLDERING PROFILE
9.0 PACKAGING
Parts shall be packaged to protect against damage during normal handling, transit and storage.
Refer Molex.com specific part number webpage to get the exact packaging document for that item
10.0 CABLE TIE AND/OR WIRE TWIST LOCATION
Circuit Sizes
Dimension T Minimum
2
.50” (12.7 mm)
4-6
.75” (19.1 mm
8
1.00” (25.4 mm
10-12
1.25” (31.75 mm
Molex Solderability Specification SMES-152
(Click Here)
Molex Connector Heat Resistance Specification
AS-40000-5013
(Click Here)
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PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to
significant bias by external factors such as a wire tie, wire twisting, or other means of
bending or deforming of the wires that repositions them from their natural relaxed state
or location where they enter the housing. Wires are to be dressed in such a manner
to allow the terminals to float freely in the pocket. This dimension is general
recommendation and may need to be adjusted for different wire gauges and wire type
and insulation thickness and insulation material.
11.0 POLARIZATION AND KEYING OPTIONS
11.1 Receptacle Housing (Series: 170001 and 171692)
mmc \ Lama ”mi ms'cfl \ .w‘mi ‘ \ \ ‘ n n « n n ill iIII «hIIIIm ¢IIIIIIw I I I I I I I} I I I I I I \ mm mm \ :urv mp L n mu; Luv Cm ' \ m V‘ “‘V‘ L‘L’K! OCKT VAC
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
11.2 Vertical Header Dual Row With Crush Pegs (Series:76829 and 172065)
11.3 Vertical Header Dual Row With Crush Pegs & MFBL (Series: 171597)
11.4 Vertical Header Dual Row Without Crush Pegs (Series:76829 and 172065)
www.molex.com/mega-fit SECTION A-A TABLE OF CONTENTSTOC 61 4032 mhuuadnmzvks um hymn mongwmm ms
PRODUCT SPECIFICATION
www.molex.com/mega-fit
TABLE OF CONTENTSTOC
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
D
EC No:
614032
DATE:
04/01/2019
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-76823-100
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
11.5 Right Angle Header Dual Row (Series:76825 and 172064)
11.6 Right Angle Header Dual Row Solder with MFBL (Series: 171596)

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