G4W Series Datasheet by Omron Electronics Inc-EMC Div

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N@éA lApplication Examples
1
G
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G4W
PCB Power Relay
Impulse Withstand Voltage as High as
10kV with 4kV Dielectric Strength:
Ideal for Power Supply Switching
• Input and output (between coil and contacts) are completely separated, with
impulse withstand voltage of 10,000 V.
• Insulation distance of 8 mm min. between coil and contacts satisfies the VDE
Standard C/250 insulation requirements, and conforms to Electrical Appliance and
Material Safety Law with dielectric strength of 4,000 VAC min. Standard model
conforms to UL/CSA standards.
• VDE standard approved models are also available. Consult your Omron sales
representative for availability.
• SPST-NO (1a) types conform to TV-8 rating, and DPST-NO (2a) types conform to TV-5 rating.
• Full-wave bridge rectifier compatible models are also available.
Model Number Legend
Ordering Information
Gerenal-purpose Models (UL, CSA certified)
Note: Contact your OMRON sales representative for VDE standard approved models and fully sealed models.
Full-wave Rectifier Models (UL, CSA certified)
Note: When ordering, add the rated coil voltage to the model number.
Example: G4W-1112P-US-TV8 DC12
However, the notation of the coil voltage on the product case as well as on the packing will be marked as @@ VDC.
RoHS Compliant
Contact form SPST-NO (1a) DPST-NO (2a) Minimum packing unit
Classification Model Rated coil voltage Model Rated coil voltage
Standard G4W-1112P-US-TV8
12 VDC
G4W-2212P-US-TV5
12 VDC
50 pcs/tray24 VDC 24 VDC
100 VDC 100 VDC
Contact form SPST-NO (1a) DPST-NO (2a) Minimum packing unit
Classification Model Rated coil voltage Model Rated coil voltage
Standard G4W-1112P-US-TV8-Z
12 VDC
G4W-2212P-US-TV5-Z
12 VDC
50 pcs/tray24 VDC 24 VDC
100 VDC 100 VDC
G4W-@-@@@@-@-@-@
————
12345678
1. Number of poles
1: 1-pole/SPST-NO (1a)
2: 2-pole/DPST-NO (2a)
2. Contact Form
1: SPST-NO (1a)
2: DPST-NO (2a)
3. Contact Type
1: Single
4. Enclosure rating
2: Unsealed
5. Terminals
P: Straight PCB
6. Approved Standards
US: UL, CSA
7. TV Ratings
TV5: TV-5
TV8: TV-8
8. Classification
None: Standard
Z : Full-wave rectifier
Application Examples
Power supplies
Rated coil voltage
2
G4W PCB Power Relay
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Ratings
Coil
Note 1. The rated current and coil resistance are measured at a coil
temperature of 23°C with a tolerance of ±15%.
2.The operating characteristics are measured at a coil temperature of
23°C.
3.The “Max. voltage” is the maximum voltage that can be applied to the
relay coil.
Contacts
Characteristics
Note: The above values are initial values.
*1. The contact resistance was measured with 1 A at 5 VDC with a
fall-of-potential method.
*2. The insulation resistance was measured with a 500 VDC Megger Tester
applied to the same parts as those for checking the dielectric strength.
*3. This value was measured at a switching frequency of 120 operations/min.
Engineering Data
Item
Rated
voltage
Rated
current
(mA)
Coil
resistance
(Ω)
Must
operate
voltage
(V)
Must
release
voltage
(V)
Max.
voltage
(V)
Power
consumption
(mW)
% of rated voltage
12 VDC 66.7 180 80%
max.
10%
min.
130%
(at 23°C)
Approx.
0.8 W
24 VDC 33.3 720
100 VDC 8 12,500
Contact form SPST-NO (1a) DPST-NO (2a)
Load
Item
Resistive load
(cos
φ
= 1)
Inductive load
(cos
φ
= 0.4)
Resistive load
(cos
φ
= 1)
Inductive load
(cos
φ
= 0.4)
Contact material Ag-Alloy (Cd free)
Rated load 15 A at 250 VAC
15 A at 24 VDC
10 A at 250 VAC
7.5 A at 24 VDC
10 A at 250 VAC
10 A at 24 VDC
7.5 A at 250 VAC
5 A at 24 VDC
Rated carry
current 15 A 10 A
Max. switching
voltage 250 VAC, 125 VDC
Max. switching
current 15 A 10 A
Contact resistance *1 30 m
Ω
max.
Operate time 20 ms max.
Release time 5 ms max.
Max. operating
frequency
Mechanical 18,000 operations/hr
Electrical 1,800 operations/hr
Insulation resistance *2 100 M
Ω
max.
Dielectric
strength
Between coil and
contacts 4,000 VAC, 50/60 Hz for 1 min
Between contacts of
the same polarity 1,500 VAC, 50/60 Hz for 1 min
Between contacts of
different polarities 2,000 VAC, 50/60 Hz for 1 min
Impulse
withstand voltage
Between coil and
contacts 10,000 V
Insulation
distance
Between coil and
contacts Clearance: 8 mm, Creepage: 8 mm
Vibration
resistance
Destruction 10 to 55 to 10 Hz, 0.75 mm single
amplitude (1.5 mm double amplitude)
Malfunction 10 to 55 to 10 Hz, 0.75 mm single
amplitude (1.5 mm double amplitude)
Shock resistance Destruction 1,000 m/s
2
Malfunction 150 m/s
2
Durability
Mechanical 5,000,000 operations min.
(at 18,000 operations/hr)
Electrical 100,000 operations min.
(rated load, at 1,800 operations/hr)
Failure rate (P level) (reference value) *3 100 mA at 5 VDC
Ambient operating temperature -25°C to 55°C (with no icing or condensation)
Ambient operating humidity 5% to 85%
Weight Approx. 29 g
Maximum Switching Capacity
SPST-NO (1a) DPST-NO (2a)
Durability
SPST-NO (1a) AC Load DPST-NO (2a) AC Load
Durability
SPST-NO (1a) DC Load DPST-NO (2a) DC Load
Ambient Temperature vs.
Maximum Coil Voltage
Ambient Temperature vs.
Must Operate and Must
Release Voltage
G4W-2212P-US-TV5
Note: The maximum coil voltage refers to
the maximum value in a varying
range of operating power voltage,
not a continuous voltage.
Shock Malfunction
Switching voltage (V)
100
50
30
15
10
5
3
1
0.5
0.3
0.1
1 3 5 10 30 50 100 300 500 1,000
AC
inductive
load
(cosφ = 0.4)
Switching current (A)
AC resistive load
DC resistive load
DC inductive load
(L/R = 7 ms)
Switching voltage (V)
100
50
30
10
5
3
1
0.5
0.3
0.1
1 3 5 10 30 50 100 300 500 1,000
Switching current (A)
AC resistive load
AC
inductive
load
(cosφ = 0.4)
DC resistive load
DC inductive load
(L/R = 7 ms)
1,000
500
300
100
50
30
100 2 4 6 8 10 12 14 15 16
Switching current (A)
(AC Load)
250 VAC resistive load (cosφ = 1)
250 VAC inductive load (cosφ = 0.4)
Durability (x10
4
operations)
1,000
500
300
100
50
30
100 2 4 6 7.5 8 10 12 14 16
Switching current (A)
(AC Load)
250 VAC inductive load (cosφ = 0.4)
250 VAC resistive load (cosφ = 1)
Durability (x10
4
operations)
1,000
500
300
100
50
30
100 2 4 6 8 10 12 14 16
Switching current (A)
(DC Load)
24 VDC inductive load (L/R = 7 ms)
24 VDC resistive load
110 VDC inductive load (L/R = 7 ms)
110 VDC resistive load
Durability (x10
4
operations)
1,000
500
300
100
50
30
100 2 4 6 8 10 12 14 16
Switching current (A)
(DC Load)
24 VDC inductive load (L/R = 7 ms)
24 VDC resistive load
110 VDC inductive load (L/R = 7 ms)
110 VDC resistive load
Durability (x104 operations)
Sample:
G4W-2212P-US-TV5
Number of Relays: 5 pcs
100
80
60
40
20
0
40 20 0 20 40 60 80
Ambient temperature (°C)
Must operate voltage
Must release voltage
Must-operate/must-release voltage (On the basis of rated voltage) (%)
Z'
Z
Z
Z'
Shock direction
Unit: m/s2
Y
Y
Y'
Y'
X
X
X'
X'
1,000
1,000
1,000
1,000
1,000
1,000
700
Energized
800
600
400
200
200
400
600
800
800
G4W-1112P-US-TV8
Number of Relays: 5 pcs
Test Conditions: Shock is applied in ±X, ±Y, and ±Z directions three
times each with and without energizing the Relays
to check the number of contact malfunctions.
Standard value: 150 m/s2
3
G4W PCB Power Relay
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Dimensions
Approved Standards
The approval rating values for overseas standards are different from the performance values determined individually. Confirm the
values before use.
UL Recognized: (File No. E41643)
CSA Certified: (File No. LR31928)
Model Number of poles Coil ratings Contact ratings Number of test operations
G4W-1112( )
-US-TV8(-Z) 1
12 to 100 VDC
15 A, 250 VAC (General Use) at 40°C 6,000
15A, 24 VDC at 40°C
TV-8 at 40°C 25,000
1/2HP, 125 VAC at 40°C
1,000 3/4HP, 240 VAC at 40°C
1HP, 250 VAC at 40°C
G4W-2212( )
-US-TV5(-Z) 2
15 A, 250 VAC (General Use) at 40°C 6,000
15A, 36 VDC at 40°C
TV-5 at 40°C 25,000
1/4HP, 125 VAC at 40°C
1,000
1/2HP, 250 VAC at 40°C
1/3HP, 125 VAC at 40°C
1/4HP, 250 VAC at 40°C
Model Number of poles Coil ratings Contact ratings Number of test operations
G4W-1112( )-US-TV8(-Z) 1
12 to 100 VDC
15 A, 250 VAC (General Use) at 40°C 6,000
15A, 24 VDC at 40°C
TV-8 at 40°C 25,000
1/2HP, 125 VAC at 40°C
1,000 3/4HP, 240 VAC at 40°C
1HP, 250 VAC at 40°C
G4W-2212( )-US-TV5(-Z) 2
15 A, 250 VAC (General Use) (Same Polarity) at 40°C
6,000 10 A, 250 VAC (General Use) at 40°C
15A, 24 VDC at 40°C
TV-5 at 40°C 25,000
1/2HP, 250 VAC at 40°C 1,000
1/3HP, 125 VAC at 40°C
2.54
5
1.51.50.50.75
19.5 max.
(18.8)*
30.5 max.
(29.8)*
30.5 max.
(30.0)*
Two, 1.2-dia. holes Two, 1.8-dia. holes
2.54
(4.67)
(4.67)
(2.64)15.24(5) 7.62
10.16
2.54 Two, 1.2-dia. holes Four, 1.8-dia. holes
2.54
(4.67)
(4.67)
(2.64)15.24(5) 7.62
10.16
51
64
5
6
3
42
1
10.16±0.1
* Average value
(No coil polarity)
(No coil polarity)
Standard model PCB Mounting Holes
(BOTTOM VIEW) Tolerance: ±0.1 mm
G4W-1112P-US-TV8(-Z)
Terminal Arrangement/
Internal Connections
(BOTTOM VIEW)
G4W-2212P-US-TV5(-Z)
This illustration is the
G4W-2212P-US-TV5 model.
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G4W PCB Power Relay
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Precautions
Please refer to “PCB Relays Common Precautions” for correct use.
Mounting
When mounting more than two Relays
on a PCB, keep the gap as shown in
the following figure.
No specified mounting direction.
Not compatible with sockets.
There is the current-carrying metal
part on the coil terminal.
Do not mount to the PCB with
patterned metal surface.
Other Precautions
This Relay is suitable for power load
switching of motors, transformers,
solenoids, lamps, heaters, etc. Do not
use the G4W to switch micro loads
less than 100 mA, such as in signal
applications.
Correct Use
3 mm
min.
3 mm min.
10.16 15.24
1
0.2
5
7
Detail of part
The same
current-
carrying
metal part
with the
coil
terminal
Application examples provided in this document are for reference only. In actual applications, confirm equipment functions and safety before using the product.
Consult your OMRON representative before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad
systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems or equipment that may have a serious
influence on lives and property if used improperly. Make sure that the ratings and performance characteristics of the product provide a margin of safety for the system or
equipment, and be sure to provide the system or equipment with double safety mechanisms.
OMRON Corporation
Electronic and Mechanical Components Company Contact: www.omron.com/ecb Cat. No. J039-E1-13
1116(0207)(O)
Note: Do not use this document to operate the Unit.

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