0934430010 Prod Spec Datasheet by Molex

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> molex'!‘ C ML-XT COMMERCIAL VEHICLE CONNECTOR SERIES Note: Product Qualification of the connector series was determined by testinq ol the 2cct connector. Individual tests and partial test seguences for remaining circuit sizes are available on reguest. REVISION. ECR/ECN INFORMATION. EC No. DATE. TITLE. SHEET No. DOCUMENT NUMBER. 934430010/PS/P/BZ CREATED / REVISED BY. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
ML-XT CV CONN SERIES
PRODUCT SPECIFICATION
SHEET No.
B2
EC No:
113710
1 of 8
DATE:
2017/05/22
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
934430010/PS/P/B2
JFLETCHER
FDUGGAN
JDWALLACE
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
ML-XT COMMERCIAL VEHICLE CONNECTOR SERIES
1.0 SCOPE
This Product Specification relates to the ML-XT Commercial Vehicle (CV), Power and/or Signal
wire-to-wire connector system. This system consists of 7 circuit sizes: 2, 3, 4, 6, 8, 12 and 18cct.
The product terminals terminate with 20 to 12AWG wires using crimp technology (Please Contact
Molex Sales representative for 12AWG options).
Note: Product Qualification of the connector series was determined by testing of the 2cct
connector. Individual tests and partial test sequences for remaining circuit sizes are
available on request.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER(S)
ML-XT Receptacle Assembly: 93444
ML-XT Plug Assembly: 93445
ML-XT Receptacle Terminal (Male Pin): 84524
ML-XT Plug Terminal (Female Socket): 84525
ML-XT Receptacle Wedgelock: 93447
ML-XT Plug Wedgelock: 93448
ML-XT Receptacle W/Heat Shrink Assembly: 93444 Variation
ML-XT Plug W/Heat Shrink Assembly: 93445 Variation
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
Housings: Nylon, 30% Glass filled, UL 94 HB
Plug Seal: Liquid Silicone Rubber
Back Seal: High Consistency Rubber
Wedgelocks: Nylon, 30% Glass filled, UL 94 HB
Female Socket Terminal: Copper Alloy, Nickel plating and Hard Gold over Nickel
option
Male Pin Terminal: Copper Alloy, Nickel plating and Hard Gold over Nickel
option
2.3 SAFETY AGENCY APPROVALS
UL File Number: Not Applicable
CSA File Number: Not Applicable
TÜV License Number: Not Applicable
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
934430010 PSD ML-XT 2cct Assembly Sales Drawing
934430020 PSD ML-XT 3cct Assembly Sales Drawing
934430030 PSD ML-XT 4cct Assembly Sales Drawing
934430040 PSD ML-XT 6cct Assembly Sales Drawing
934430050 PSD ML-XT 8cct Assembly Sales Drawing
934430060 PSD ML-XT 12cct Assembly Sales Drawing
934430070 PSD ML-XT 18cct Assembly Sales Drawing
934430002 PSK ML-XT Packaging Specification
845240010 PSD Male Pin Terminal 16-18AWG Sales Drawing
845240020 PSD Male Pin Terminal 14-18AWG Thin Wall Sales Drawing
845240030 PSD Male Pin Terminal 14-18AWG Sales Drawing
845240050 PSD Male Pin Terminal 16-20AWG Sales Drawing
> molex'!‘ C REVTSTON. ECR/ECNTNFORMATTON. EC No. DATE. TTTLE. SHEET No. DOCUMENT NUMBER. 934430010/PS/P/BZ CREATED / REVTSED BY. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
ML-XT CV CONN SERIES
PRODUCT SPECIFICATION
SHEET No.
B2
EC No:
113710
2 of 8
DATE:
2017/05/22
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
934430010/PS/P/B2
JFLETCHER
FDUGGAN
JDWALLACE
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
845250010 PSD Female Socket Terminal 16-18AWG Sales Drawing
845250005 PSD Female Socket Terminal 14-18AWG Thin Wall Sales Drawing
845250070 PSD Female Socket Terminal 14-18AWG Sales Drawing
845250050 PSD Female Socket Terminal 16-20AWG Sales Drawing
934941000 PSD ML-XT Blind Cavity Plug Sales Drawing
4.0 RATINGS
4.1 CURRENT AND APPLICABLE WIRES
AWG Amps
20 7.5
18 10
16 13
14 13
4.2 TEMPERATURE
Operating: - 55°C to + 125°C
Non-operating: - 55°C to + 125°C
5.0 PERFORMANCE
5.1 VISUAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1
Examination of
Product
SAE J2030, 6.1
Parts checked for:
Identification, Workmanship Finish,
Markings, Cosmetic issues, Tool marks,
Torn seals etc.
Meets requirements of
product drawing.
All parts shall be free of
hazardous substances.
All parts to be free of dirt and
grease. No Defects
2
Visual Examination
SAE J2030, 6.27
Conduct a visual examination for
identification of product such as torn seals,
cracked plastic, evidence of fluid or dust
ingress in sealed connector systems,
arcing, charring, melting, or anything that
could affect the performance and
serviceability of the product.
No Visual Defects as per
Section 6.27 SAE J2030
5.2 ELECTRICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
3
Low voltage
Resistance
SAE J1614, 4.3.6
Test with applied voltage not exceeding
20mV open circuit and the test current
shall be limited to 100mA.
Maximum Resistance
10.0mOhms initial
20.0mOhms post endurance
testing
4
Insulation
Resistance
SAE J2030, 6.3
Apply a voltage of 1000 VDC between
adjacent terminals and between terminals
to ground.
20 MegaOhms
Minimum
> molex'!‘ C REVTSTON. ECR/ECNTNFORMATTON. EC No. DATE. TTTLE. SHEET No. DOCUMENT NUMBER. 934430010/PS/P/BZ CREATED / REVTSED BY. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
ML-XT CV CONN SERIES
PRODUCT SPECIFICATION
SHEET No.
B2
EC No:
113710
3 of 8
DATE:
2017/05/22
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
934430010/PS/P/B2
JFLETCHER
FDUGGAN
JDWALLACE
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
5
Connection
Resistance
@ Rated Current
SAE J2030, 6.4
Mate connectors: Measurements shall be
taken after thermal equilibrium at rated
current level.
Voltage Drop not to Exceed
levels in Table 1 (See
Appendix 3)
6
Current Test
@ Rated Current
SAE J2030, 6.22
Apply maximum rated current to all
terminals. Ambient temperature: 125oC
+/-3oC for 24H
Voltage Drop not to Exceed
levels in Table 3 of Section
SAE J2030 6.4.1
(Use PS Rated Current: See
Appendix 3)
7
Current Cycling Test
@Rated Current
SAE J2030, 6.25
a. 200 off/on cycles, at ambient of 125 °C
± 3 °C, each cycle to consist of 45 min on,
15 min off.
b. 50 cycles of following: 20 min on at 125
°C ± 3 °C, 60 off at 21 °C ± 1 °C.
Transition rate is to be
3 °C/ min +3/0 °C/min without current
applied.
c. Repeat a. and b. to complete 500
cycles
Acceptance criteria per section
6.4 of SAE J2030.
(Use PS Rated Current: See
Appendix 3)
5.3 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
8
Connector Mating
Force
SAE J2030, 6.9
Mate the male and female connectors.
(Latches included)
135 N
Maximum
9
Connector
Unmating Forces
SAE J2030, 6.10
Unmate the male and female connector.
(Latches disengaged)
135 N
Maximum
10
Terminal
Retention in
Connector
SAE J2030, 6.18
Apply 110N load to the terminals in the
connector housing for 1 minute.
No Terminal Unmating
11
Shock
(Mechanical)
SAE J2030, 6.16
Mate connectors and shock at 50 g with ½
sine wave (11 milliseconds) shocks in the
X,Y,Z axes (10 shocks per axis total).
10 Ohms Maximum
No discontinuity > 1
microsecond at 100 mA
12
Vibration
SAE J2030, 6.15
Mate connectors; Sine sweep of 10 Hz to
2,000 Hz, back to 10 Hz in 20min, Test
duration 24hrs 1.78 mm displacement, 20
g acceleration. 12 cycles in each of the 3
mutually perpendicular axis. Apply the
rated current per table 3 of SAE J2030 for
the first 3 hours in each axis.
10 Ohms Maximum
No discontinuity > 1
microsecond at 100 mA for the
last hour of vibration in each
axis.
> molex'!‘ C REVTSTON. ECR/ECNTNFORMATTON. EC No. DATE. TTTLE. SHEET No. DOCUMENT NUMBER. 934430010/PS/P/BZ CREATED / REVTSED BY. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
ML-XT CV CONN SERIES
PRODUCT SPECIFICATION
SHEET No.
B2
EC No:
113710
4 of 8
DATE:
2017/05/22
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
934430010/PS/P/B2
JFLETCHER
FDUGGAN
JDWALLACE
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
13
Drop Test
SAE J2030, 6.17
8 Drops from a height of 750 +/-25mm
onto a concrete floor while attached to a
cord 1500 +/- 25mm long. Rotate the
connector through 45 degrees for each
drop.
See Section 6.17 of SAE
J2030
14
Durability between
Male and Female
connectors
SAE J2030, 6.11
Mate and unmate the connectors by
hand at 10 cycles per minute for 50
cycles.
See Section 6.11 of SAE
J2030
15
Connector
Retention
SAE J2030, 6.20
Apply an axial pulling force to the mated
connectors for 30s.
222N applied to the 2cct
333N applied to the 3cct
350N applied to the 4cct and
6cct.
Deviation from SAE J2030,
6.20 due to plug design
constraints.
444N applied to the 8cct, 12cct
and 18cct.
16
Connector
Mismating
SAE J2030, 6.21
Apply an axial force to same circuit size
connectors with various keying options
Polarization to resist 178N
minimum mating force without
change.
17
Terminal Crimp
Strength
SAE J2030, 6.26.
The tensile strength of the crimped
connection shall be tested within the
range of 20 mm to 100 mm/ min. If the
terminal has a cable insulation crimp it
shall be rendered mechanically
ineffective.
See Table 6 of SAE J2030,
6.26.
5.4 ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
18
Thermal Shock
SAE J2030, 6.13
Cabled & mated connectors subjected to 10
cycles of thermal shock (soak @ -55˚C
ambient then transition within 2 minutes to
125˚C ambient & soak before transition
back to -55˚C. Soak time to ensure internal
connector temp is within 5 C of ambient. No
evidence of cracking or chipping or other
damage / impaired operation allowed.
No evidence of cracking,
chipping or other detrimental
damage to normal operation.
> e r REV‘S‘ON. ECR/ECN \NEORMAT‘ON. T‘TLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. 934430010/PS/P/BZ CREATED / REV‘SED BY. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
ML-XT CV CONN SERIES
PRODUCT SPECIFICATION
SHEET No.
B2
EC No:
113710
5 of 8
DATE:
2017/05/22
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
934430010/PS/P/B2
JFLETCHER
FDUGGAN
JDWALLACE
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
19
Temperature/
Humidity
(Cyclic)
SAE J2030, 6.24
See Appendix 2
Tested per SAE J2030 6.4
(Use PS Rated Current: See
Appendix 3) for power circuit,
SAE J1614 4.3.6 for signal
circuits (dependent upon power
level requirements of contacts),
and insulation resistance per
SAE J2030 6.3.
Visual: No Damage
20
Salt Spray
SAE J2030, 6.12
Mated connectors
Duration: 96 hours exposure;
Atmosphere: salt spray from a 5% by weight
solution;
Temperature: 35 +/-3°C;
Allow to dry for 4 hours.
Visual: No Detrimental
evidence of corrosion on the
connector or contacts.
21
Fluid Resistance
Submerge mated connectors for 5 cycles of
5 minutes at the specified temperature in the
following fluids: motor oil, brake fluid, diesel
fuel, 50/50 anti-freeze mixture, Roundup
original and aqueous urea.
Visual: No Damage
Post Test
22
Water Immersion
SAE J2030, 6.19
Place wired connectors in oven at 1250C +/-
30C for 1H and immediately place in 5% salt
solution by weight content and 0.1g/L
wetting agent to 1m for 4H. Water temp
230C +/-30C. Test for insulation resistance.
Insulation Resistance
20 MegaOhms
Minimum.
Visual: No moisture inside.
23
Dust Test
SAE J2030, 6.23
Expose mated connectors to dust equivalent
to air cleaner fine dust defined by SAEJ726.
Minimum suspension concentration:
0.88g/m3 for 24H.
No impairment of function,
performance and serviceability
per Severity Level 2 of ASABE
EP455 Item 5.3.1
24
Pressure Washing
SAE J2030, 6.5
The test apparatus should be designed to
provide 100% coverage of the exposed
surface of the mated and cabled connectors
using flat fan spray nozzles located 20 cm to
30 cm away. The test should be run at 40 °C
An Insulation Resistance test
(see SAE J2030 section 6.3)
shall be
conducted after this test.
25
Maintenance
Aging
SAE J2030, 6.6
Subject 10% of the cavities to ten cycles of
inserting and removing its respective contact.
The ten cycles shall also include any
disassembly required to remove the
contacts. The connectors shall be mated and
unmated during each cycle.
See Section 6.6 of SAE J2030
26
Temperature Life
SAE J2030, 6.7
The cabled-mated connectors shall be
subject to 1000 h at 125 °C ± 3 °C without
current flowing.
There shall be no evidence of
cracking, distortion, or
detrimental damage.
27
Ultraviolet Effects
SAE J2030, 6.8
Expose the mated connectors for 1000 h per
ASTM G 155 with extended U.V filter or
ASTM G 154 using an unfiltered UVA 340
lamp with 20 h UV and 4 h of condensation
for each cycle.
See section 6.8 of SAE J2030
> molex'!‘ C REVTSTON. ECR/ECN \NFORMATTON. EC No. DATE. TTTLE. SHEET No. DOCUMENT NUMBER. 934430010/PS/P/BZ CREATED / REVTSED BY. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
ML-XT CV CONN SERIES
PRODUCT SPECIFICATION
SHEET No.
B2
EC No:
113710
6 of 8
DATE:
2017/05/22
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
934430010/PS/P/B2
JFLETCHER
FDUGGAN
JDWALLACE
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
6.0 QUALIFICATION TEST GROUPS AND SEQUENCES
No
Item
Test Group
1
2
3
4
5
1
Examination
of Product
1
1
1
1
1
3
Low-Voltage
Resistance
2,14
2,11,16
4
Insulation
Resistance
3,6,8,17,19
3,14
2
2, 13
5
Connection
Resistance
4
4
3
3, 15
24
Pressure
Washing
5
25
Maintenance
Aging
2
26
Temperature
Life
5
4
4
27
Ultraviolet
Effects
3
8
Mating
Forces
6
4
5
9
Unmating
Forces
7
5
6
14
Durability
8
6
7
20
Salt Fog
7
18
Thermal
Shock
9
9
5
8
21
Fluid
Immersion
10
12
Vibration
12
10
9
11
Shock
13
12
10
13
Drop Test
15
6
10
Terminal
Retention in
Connector
7
22
Water
Immersion
16
15
Connector
Retention
7
8
16
Mismating
9
6
Current Test
11
> molex'!‘ C Measuring points Point of electrical connection REVTSTON. ECR/ECNINFORMATTON. EC No. DATE. TITLE. SHEET N0. DOCUMENT NUMBER. 934430010/PS/P/BZ CREATED / REVISED BY. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
ML-XT CV CONN SERIES
PRODUCT SPECIFICATION
SHEET No.
B2
EC No:
113710
7 of 8
DATE:
2017/05/22
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
934430010/PS/P/B2
JFLETCHER
FDUGGAN
JDWALLACE
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
Test Groups 1, 2, 3, and 4 are for sealed signal level connectors.
Test Groups 3, 4 and 5 are for sealed power level connectors.
Test Groups 2, 3, and 4 are for unsealed signal level connectors.
Test Groups 3, 4, and 5 are for unsealed power level connectors
7.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage; reference
the appropriate Packaging Specification.
APPENDIX 1
CONTACT RESISTANCE MEASUREMENT
Notes:
1. All dimensions are in millimetres
2. Measuring points are on the cable
3. Points of electrical connection are typically the joint of the cable to the terminal
23
Dust Test
15
16
19
Temperature
/Humidity
18
13
12
7
Current
Cycling
14
17
Terminal
Crimp
Strength
10
2
Visual
Examination
11, 20
17
8
11
17
> molex'!‘ C REVTSTON. ECR/ECNTNFORMATTON. EC No. DATE. TTTLE. SHEET No. DOCUMENT NUMBER. 93443001 0/ PS/ P/ B2 CREATED / REVTSED BY. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
ML-XT CV CONN SERIES
PRODUCT SPECIFICATION
SHEET No.
B2
EC No:
113710
8 of 8
DATE:
2017/05/22
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
934430010/PS/P/B2
JFLETCHER
FDUGGAN
JDWALLACE
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
APPENDIX 2
Test samples to be placed in a temperature/humidity chamber and shall be subjected to 42 cycles
described as follows:
a. Chamber temperature raised to + 55ºC at 3ºC/min ± 1ºC/min.
b. Chamber held for 16 hours at a relative humidity of 95 % ± 5%
c. Chamber temperature lowered to - 55ºC at 3ºC/min ± 1ºC/min.
d. Chamber held for 2 hours
e. Chamber temperature raised to + 125ºC at 3ºC/min ± 1ºC/min.
f. Chamber held for 2 hours
g. Chamber temperature lowered to + 25ºC at 3ºC/min ± 1ºC/min.
h. Chamber held for remainder of 24 hour cycle
APPENDIX 3
Measurements at specified Current:
Cable Size mm² (AWG)
Test Current
Amps
Maximum Millivolt Drop
(cable to device)
(cable to cable)
14
13
100
16
13
100
18
10
100
20
7.5
100
Table 1: Measurements at Specified Current

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