E5xK Series Datasheet by Omron Automation and Safety

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Digital Process Controller E5K
A--120
Digital Process Controller Series
E5K
Advanced Process Digital
Controllers with Fuzzy Logic
DField configurable outputs, options.
D100 ms sampling (for analog input).
DAdvanced PID, or fuzzy self-tuning.
DConforms to UL, CSA and CE standards.
DWater-resistant front panel meets IP66/NEMA 4X.
DRemote set point with optional event input board.
DSet point ramp.
DSerial communications available.
DFront panel programming.
DHeat only or heat/cool control.
DAuxiliary outputs (SPST) standard; two for E5AK/E5EK,
one for E5CK.
D3-year warranty.
R
Ordering Information
Stock Note: Shaded models are normally stocked.
Note: Order Control Output Boards and Option Boards separately below.
Description DIN size Supply voltage Model
Standard model 1/4 DIN
(
9
6
9
6
)
100 to 240 VAC E5AK-AA2-500
Position-proportional model (See Note 3)
/
(96 x 96 mm) 100 to 240 VAC E5AK-PRR2-500
Standard model 24 VAC/VDC E5AK-AA2-500 AC/DC24
Position-proportional model (See Note 3) 24 VAC/VDC E5AK-PRR2-500 AC/DC24
Standard model 1/8 DIN
(
4
8
9
6
)
100 to 240 VAC E5EK-AA2-500
Position-proportional model (See Note 3)
/
(48 x 96 mm) 100 to 240 VAC E5EK-PRR2-500
Standard model 24 VAC/VDC E5EK-AA2-500 AC/DC24
Position-proportional model (See Note 3) 24 VAC/VDC E5EK-PRR2-500 AC/DC24
Standard model 1/16 DIN
(
4
8
4
8
)
100 to 240 VAC E5CK-AA1-500
Standard model
/
(48 x 48 mm) 24 VAC/VDC E5CK-AA1-500 AC/DC24
Non-standard model with built-in quick auto-tune button
(See Nomenclature section for details)
100 to 240 VAC E5CK-AA1-302
Note: 1. When using the heater burnout alarm function with a standard model, the Linear Output Module cannot be used for the control
outputs (heat). The Digital Controller provides transfer outputs at 4 to 20 mA for the PV and other values and control outputs at
4 to 20 mA for the current outputs.
2. E5EK-PRR2/E5AK-PRR2 controllers are supplied with dedicated relay output.
3. Position-proportional models are intended for motorized values (not 4-20 mA modulating valves). These use two relays (“open”
and “close”) which will turn a motor clockwise or counter-clockwise, thus opening or closing the valve.
4. Part numbers ending in --500 include a Finger Safe cover.
onw u usmg healer (5 PP‘ pan woy
Digital Process Controller E5KA--121
JOptional Output Boards
Stock Note: Shaded models are normally stocked.
Description Specifications Compatible
controller
Max. quantity Model
Relay SPST, 5 A, 250 VAC E5AK/E5EK 2E53-R
SSR (solid state relay) 1A,75to250VAC E5AK/E5EK 2E53-S
Voltage pulse NPN, 12 VDC E5AK/E5EK 2E53-Q
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p
NPN, 24 VDC E5AK/E5EK 2E53-Q3
PNP, 24 VDC E5AK/E5EK 2E53-Q4
Linear current 4to20mA E5AK/E5EK 2E53-C3
0to20mA E5AK/E5EK 2E53-C3D
Linear voltage 0to10VDC E5AK/E5EK 2E53-V34
g
0to5VDC E5AK/E5EK 2E53-V35
Relay/Relay SPST/SPST, 5 A, 250 VAC E5CK 1E53-R4R4
Relay/Pulse SPST, 5 A/NPN, 24 VDC E5CK 1E53-Q4R4
y
/
SPST, 5 A/PNP, 24 VDC E5CK 1E53-Q4HR4
Relay/Linear current SPST, 5 A/4 to 20 mA E5CK 1E53-C4R4
y
/
SPST, 5 A/0 to 20 mA E5CK 1E53-C4DR4
Relay/Linear voltage SPST, 5 A/0 to 10 VDC E5CK 1E53-V44R4
Pulse/Pulse NPN/NPN, 24 VDC E5CK 1E53-Q4Q4
/
PNP/PNP, 24 VDC E5CK 1E53-Q4HQ4H
Computer communications RS-232C E5AK/E5EK 3/1 E53-AK01
p
RS-232C E5CK 1E53-CK01
RS-422 E5AK/E5EK 3/1 E53-AK02
RS-485 E5AK/E5EK 3/1 E53-AK03
E5CK 1E53-CK03
Event input For remote set point E5AK/E5EK 3/1 E53-AKB
p
For remote set point E5CK 1E53-CKB
Transfer output 4to20mA E5AK/E5EK 3/1 E53-AKF
p
4to20mA E5CK 1E53-CKF
Note: If the control period is less than 5 seconds, use an SSR (solid state relay) or pulse voltage output.
JAccessories (Order Separately)
Stock Note: Shaded models are normally stocked.
Description Specifications Compatible
controller
Max. quantity Model
Current transformer; order
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50 A load, 5.8 mm hole dia. E5AK/E5EK 1E54-CT1
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burnout alarm function 120 A load, 12 mm hole dia. E5AK/E5EK 1E54-CT3
Terminal cover (supplied
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Provides finger protection
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1
0
6
E5AK 1E53-COV0809
(
p
p
with Standard models)
g
p
from terminals (VDE0106
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1
0
0
)
E5CK 1E53-COV07
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1
0
0
)
E5EK 1E53-COV08
Software For setup and monitoring;
requires optional computer
communications board
All 1Thermo Tools
(See Note)
Note: Contact Omron for current version information.
m \0 m m \0 m to m m m to m m \0 m 2,300 9000 1500 7500 7000 1.100 17500 7500 7000 2,300 3000 3000 3,200 4.100 2300
Digital Process Controller E5K
A--122
Input Types (selectable with input jumper connector)
Thermocouple
Input (field
selectable)
(See Notes)
K1 K2 J1 J2 T E L1 L2 U N R S B W PLII
Range °C--200
to
1,300
0.0
to
500.0
--100
to
850
0.0
to
400.0
--199.9
to
400.0
0
to
600
--100
to
850
0.0
to
400.0
--199.9
to
400.0
--200
to
1,300
0
to
1,700
0
to
1,700
100
to
1,800
0
to
2,300
0
to
1,300
°F--300
to
2,300
0.0
to
900.0
--100
to
1,500
0.0
to
750.0
--199.9
to
700.0
0
to
1,100
--100
to
1,500
0.0
to
750.0
--199.9
to
700.0
--300
to
2,300
0
to
3,000
0
to
3,000
300
to
3,200
0
to
4,100
0
to
2,300
Note: 1. Setting number is factory-set to 2 (K1).
2. Thermocouple W is W/Re5-26 (tungsten rhenium 5, tungsten rhenium 26).
Platinum Resistance Thermometer (RTD’s)
Input (field selectable) JPt100 Pt100
Range °C--199.9 to 650.0 --199.9 to 650.0
g
°F--199.9 to 999.9 --199.9 to 999.9
Current/Voltage
Input (field selectable) Current input Voltage input
4to20mA 0to20mA 1to5V 0to5V 0to10V
Note: When a current/voltage input is selected, the decimal point is fully adjustable.
consump current Auxiliary oulpu
Digital Process Controller E5KA--123
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JRatings
Model E5jK Standard E5jK 24V AC/DC
Supply voltage 100--240 VAC, 50/60 Hz 24 VAC/VDC, 50/60 Hz
Operating voltage range 85% to 110% of rated supply voltage 85% to 110% of rated supply voltage
Power consumption E5AK 16 VA 9VA,6W
p
E5EK 15 VA 9VA,6W
E5CK 10 VA (at 100 VAC)
14 VA (at 240 VAC)
6VA,3.5W
Input Thermocouple K, J, T, E, L, U, N, R, S, B, W, PLII
p
Platinum resistance
thermometer (RTD)
JPt100, Pt100
Current input 4to20mA,0to20mA
Voltage input 1to5V,0to5V,0to10V
Mean Time Between Failure 15.4 years (135,000 hours)
Control output
(See Note 1)
Relay SPST, 3 A at 250 VAC (resistive load)
Mechanical life expectancy: 10,000,000 operations min.
Electrical life expectancy: 100,000 operations min.
Voltage
(
l
)
NPN 20 mA at 12/24 VDC (with short-circuit protection)
g
(pulse) PNP 20 mA at 24 VDC (with short-circuit protection)
Linear
voltage
0to10VDC Permissible load impedance: 1 kmin.
Resolution: Approximately 2600 steps
Linear
current
4to20mA Permissible load impedance: 500 max.
Resolution: Approximately 2600 steps
c
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t
0to20mA Permissible load impedance: 500 max.
Resolution: Approximately 2600 steps
Auxiliary output SPST-NO E5AK 3 A at 250 VAC (resistive load)
y
p
E5EK 3 A at 250 VAC (resistive load)
E5CK 1A at 250 VAC (resistive load)
Control method (See Note 2) ON/OFF, Advanced PID Control (with auto-tuning) or Self-tuning
Setting method Digital setting using front panel keys or communications features
Indication method -- 7-seg. digital display and LEDs E5AK: PV = 15 mm, SP = 10.5 mm
E5EK: PV = 14 mm, SP = 9.5 mm
E5CK: PV = 12 mm, SP = 8 mm
Potentiometer for valve positioning
(for E5AK-PRR and E5EK-PRR only)
100 to 2.5 k
Event input Contact
i
t
ON 1kmax.
p
input OFF 100 kmin.
No-contact
i
t
ON residual voltage: 1.5 V max.
input OFF leakage current: 0.1 mA max.
Transmission output 4 to 20 mA, permissible load impedance: 600 max.,
resolution: Approximately 2600 steps
Remote SP input
(for E5AK and E5EK only)
Current
input
4 to 20 mA (Input impedance: 150 )
Current Transformer input (for E5AK and E5EK
only)
Connect only an Omron Current Transformer (E54-CT1 or E54-CT3)
Other functions Standard Manual output, heating/cooling control, SP limiter, loop burnout alarm, SP
ramp, MV limiter, MV change rate limiter, input digital filter, input shift,
run/stop, protect functions
Option Multiple SP, run/stop selection, transfer output functions, auto/manual
Communications (RS-232C, RS-422, or RS-485), Loop Break Alarm, and
Transfer Output.
Standards UL File No.: E68481
CSA File No.: LR59623
CE File No.: EN50081-2; EN50082-2; IEC 1010-1
Note: 1. All control outputs are insulated from the input circuit.
2. Fuzzy self-tuning is available only when using the Digital Controller in standard control operation with temperature input.
raungs
Digital Process Controller E5K
A--124
JCharacteristics
Indication accuracy (See Note) Thermocouple:
±0.3% of indication value or ±1°C, whichever is greater, ±1 digit max.
Platinum resistance thermometer:
±0.2% of indication value or ±0.8°C, whichever is greater, ±1 digit max.
Analog input: ±0.2% (of indication value) ±1 digit max.
Hysteresis 0.01% to 99.99% FS (in units of 0.01% FS)
Proportional band (P) 0.1% to 999.9% FS (in units of 0.1% FS)
Integral (reset) time (I) 0 to 3,999 s (in units of 1 s)
Derivative (rate) time (D) 0 to 3,999 s (in units of 1 s)
Control period 1to99s(inunitsof1s)
Manual reset value 0.0% to 100.0% (in units of 0.1%)
Alarm setting range --1,999 to 9,999 or --199.9 or 999.9 (decimal point position dependent on input type)
Sampling period Temperature
input
250 ms scan rate
Analog
input
100 ms scan rate
Insulation resistance 200 Mmin. (at 500 VDC)
Dielectric strength 2,000 VAC, 50/60 Hz for 1 min between terminals of different polarities
Vibration resistance Malfunction 10 to 55 Hz, 10 m/s2(approx. 1G) for 10 min each in X, Y, and Z directions
Mechanical 10 to 55 Hz, 20 m/s2(approx. 2G) for 2 hrs each in X, Y, and Z directions
Shock resistance Malfunction 200 m/s2min. (approx. 20G), 3 times each in 6 directions
(100 m/s2(approx. 10G) applied to the relay)
Mechanical 300 m/s2min. (approx. 30G), 3 times each in 6 directions
Ambient temperature Operating -- 1 0 °Cto55°C(14°F to 131°F ) with no icing; with 3-year warranty period: --10°Cto50°C
(14°F to 122°F)
Storage -- 2 5 °Cto65°C(--13°F to 149°F ) with no icing
Ambient humidity Operating 35% to 85% RH
Enclosure ratings Front panel NEMA 4X for indoor use (equivalent to IP66)
g
Rear case IEC standard IP20
Terminals IEC standard IP00
Memory protection Non-volatile memory (number of writings: 100,000 operations)
Weight E5AK Approx. 450 g
g
E5EK Approx. 320 g
Mounting
bracket
Approx. 65 g
E5CK Approx. 170 g
Adapter Approx. 10 g
EMC Emission Enclosure: EN55011 Group 1 class A
Emission AC Mains: EN55011 Group 1 class A
Immunity ESD: EN61000-4-2: 4 kV contact discharge (level 2)
8 kV air discharge (level 3)
Immunity RF-interference: ENV50140: 10 V/m (amplitude modulated,
80 MHz to 1 GHz) (level 3)
10 V/m (pulse modulated, 900
MHz)
Immunity Conducted Disturbance: ENV50141: 10 V (0.15 to 80 MHz) (level 3)
Immunity Burst: EN61000-4-4: 2 kV power-line (level 3)
2 kV I/O signal-line (level 4)
Standards -- Approvals UL1092, CSA22.2 No. 14, CSA22.2 No. 1010-1
Conforms to EN50081-2, EN50082-2, EN61010-1 (IEC1010-1)
Conforms to VDE0106/part 100 (Finger Protection)
Note: Indication Accuracy --
Of the K1, T, and N thermocouples at a temperature of -100°C or less: ±2°C±1 digit maximum.
Of the U, L1, and L2 thermocouples at any temperature: ±2°C±1 digit maximum.
Of the B thermocouple at a temperature of 400°C or less: unrestricted.
Of the R and S thermocouples at a temperature of 200°C or less: ±3°C±1 digit maximum.
Of the W thermocouple at any temperature: ±0.3% of the indicated value or ±3°C, (whichever is greater) ±1 digit maximum.
Of the PLII thermocouple at any temperature: ±0.3% or ±2°C, whichever is greater ±1 digit maximum.
Digital Process Controller E5KA--125
JOption Board Ratings and Characteristics
Event inputs Contact input:
ON: 1 kmax., OFF: 100 kmin.
No-contact input:
ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max.
Communications Interface RS-232C and RS-485; RS-422 for E5AK and E5EK only
Transmission
method
Half-duplex
Synchronization
method
Start-stop synchronization (asynchronous method)
Baud rate 1.2/2.4/4.8/9.6/19.2 kbps
Transfer output 4to20mA:
Permissible load impedance: E5AK and E5EK = 600 max.
E5CK = 500 max.
Resolution: E5AK and E5EK = approx. 2,600 steps
E5CK = approx. 2,600 steps
RS-232C Peer-to-peer only; maximum cable length = 15 m (49.2 feet)
RS-422 and RS-485 32 controller maximum to host computer; maximum cable length = 500 m
(1640 feet)
JCurrent Transformer Ratings
Part number E54-CT1 E54-CT3
Max. continuous heater current 50 amps 120 amps (See Note 1)
Dielectric strength 1,000 VAC (for 1 min)
Vibration resistance 50 Hz, 98 m/s2(10G)
Weight Approx. 11.5 g Approx. 50 g
Accessories -- -- Armature:2;Plug:2
Note: 1. Use within the max. heater current rating of controller table shown below.
JHeater Burnout Alarm
Max. heater current Single-phase 50 A AC
Heater current value display
accuracy
±5% FS ±1 digit max.
Heater burnout alarm setting range 0.1 to 49.9 A (in units of 0.1 A) (See Note 1)
Min. detection ON time 190 ms (See Note 2)
Note: 1. The heater burnout alarm is always OFF if the alarm is set to 0.0 A and always ON if the alarm is set to 50.0 A.
2. No heater burnout detection or heater current value measurement is possible if the control output (heat) is ON for less than
190 ms.
Operallon aperauon aaaaa Imu-
Digital Process Controller E5K
A--126
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JE5AK
A/M Key
Display Key
No. 1 display
No. 2 display
Operation Indicators
Up Key/Down Key
Operation
Indicators
Operation
Indicators
A/M Key
Display Key Up Key/Down Key
No. 1 display
No. 2 display
A/M Key
Display Key Up Key/Down Key
No. 1 display
No. 2 display
Operation Indicators
OUT1
Lit when control output 1 turns ON.
OUT2
Lit when control output 2 turns ON.
SUB1
Lit when the output function assigned
to auxiliary output 1 turns ON.
SUB2 (for E5AK and E5EK only)
Lit when the output function assigned
to auxiliary output 2 turns ON.
MANU
Lit when the manual operation mode
is being used.
STOP
Lit when control operation has been
stopped.
RMT
Lit during remote communications
operation.
AT
Flashes during auto-tuning.
Auto-tuning is completed when this
LED stops flashing.
RSP (for E5AK and E5EK only)
Lit during remote SP operation.
Bar Graph (for E5AK only)
On a standard model (E5AK-AA2), this
bar graph indicates the manipulated
variable (heat) in 10% increments per
single segment. On a position-propor-
tional model (E5AK-PRR2), this bar
graph indicates the valve opening in
10% increments per single segment.
A/M Key
Press to select the auto operation or manu-
al operation.
No. 2 Display
Displays the set point, set point during SP
ramp, manipulated variable, or parameter
settings.
Up Key/Down Key
Press to increase or decrease the value on
the No.2 display.
Display Key
Press quickly (for less than 1 s) to shift the
display to the next parameter. When this key
is pressed for 1 s or more, the menu screen
will be displayed in any case.
No. 1 Display
Displays the process value or parameter
symbols.
JE5EK
JE5CK
Operation
Indicators
AT Key
Display Key Up Key/Down Key
No. 1 display
No. 2 display
JE5CK-302
AT
Press key for automatic tuning.
A/M
This feature is located in level one.
(Replaced AT feature in level one).
EH EEnU Lu-D a J,— @ _______ ____________ Lu-I LU'? SEI: EDI: $- EPb {Lb DIV/x
Digital Process Controller E5KA--127
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JOperating Parameters
Mode Selection
1 second min.
Level 0 mode
Level 1 mode
Level 2 mode
Setup mode
Expansion mode
Option mode
Calibration mode
To switch parameters within a mode, use the Display Key.
Press the display key for less than one second to move between
parameters.
1 second min.
Press the Display Key for 1 sec. min. to switch to modes other than
the manual or protect mode.
The figure below (Menu Display) shows all modes in the order that
they are displayed. Some parameters are not displayed, depending
on the protect mode setting and the option boards used.
To Access Protect Mode
Press and hold the A/M Key and the Display Key for more than
1 second.
To Return to the Main PV/SP Display from the Protect Mode
Press and hold the A/M Key and the Display Key for more than
1 second.
Note: 1. In Level 0 mode, Level 1 mode, and Level 2 mode:
The controller will maintain control of the process.
2. In Setup mode, Expansion mode, Option mode,
and Calibration mode: Control of the process is not
maintained. The outputs are inactive.
3. Option Mode will be accessible only when an option
board is installed in the controller.
Menu Display To Access Manual Mode
Press and hold the A/M Key for more than 1 second.
JParameters And Menus -- For Setting The Controller
Protect Mode Limits use of the menu and A/M Keys.
The protect function prevents unwanted modification of parameters and can also be used to prevent switching between
the auto and manual operation.
Manual Mode Sets the controller to manual operation mode.
You can only manually adjust the manipulated variable (MV) in this mode.
Level 0 Mode For normal operation.
Change: the set point during operation, and start or stop Controller operation; and, (only in this mode) monitor the
process value, ramp SP, and manipulated variable.
Level 1 Mode For adjusting primary control parameters.
Execute: AT (auto-tuning); set alarm values; set the control period; and, set PID parameters.
Level 2 Mode For adjusting secondary control parameters.
Set parameters for: limiting the manipulated variable and set point; switch between the remote and local modes; set the
loop break alarm (LBA), alarm hysteresis, and the digital filter value of inputs.
Setup Mode For setting the basic specifications.
Set parameters for: input type, scaling, output assignments and direct/reverse operation.
Expansion Mode For setting expanded functions.
Set: ST (self-tuning), SP setting limiter. Select: advanced PID or ON/OFF control. Specify the standby sequence
resetting method. Initialize parameters; and, set the time for automatic return to the monitoring display.
Option Mode For setting option functions.
Set: the communications conditions; transfer: output and event input parameters to match the type of Option Board
installed in the Controller. This mode will be accessible only when an option board is installed in the controller.
Calibration Mode For calibrating inputs and transfer output.
Calibrate the selected input type. Transfer output can be calibrated only when the Communications Unit (E53-CKF) has
been installed in the Controller.
Digital Process Controller E5K
A--128
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Unit: mm (inch)
JE5AK
Panel Cutouts
Note: 1. Recommended panel thickness is 1 to 8 mm.
2. Maintain the specified vertical and horizontal mounting space between each Unit.
Units must not be closely mounted vertically or horizontally.
96 (3.78) x 96 (3.78) 110 min.
120 min.
13.5
(0.53) 100 (3.94)
91 (3.58) x 91 (3.58)
112 (4.41)
JE5EK
Panel Cutouts
Note: 1. Recommended panel thickness is 1 to 8 mm.
2. Maintain the specified vertical and horizontal mounting space between each Unit.
Units must not be closely mounted vertically or horizontally.
120 min.
60 min.
48 (1.89)
13.5
(0.53) 100 (3.94)
91 (3.58)
112 (4.41)
96
(3.78)
JE5CK
Panel Cutouts
Note: 1. Recommended panel thickness is 1 to 5 mm.
2. Maintain the specified vertical and horizontal mounting space between each Unit.
Units must not be closely mounted, either vertically or horizontally.
58 (2.28)
53 (2.09) x 53 (2.09)
13
(0.51) 100 (3.94)
48 (1.89)
65 min.
60 min. 45+0.6
0
45+0.6
0
44.8 (1.76) x 44.8 (1.76)
OIT1R0n OOOOOdOONUIo. 00000000000. Z; A:
Digital Process Controller E5KA--129
JE5CK-302
The E5CK-302 model has the same dimension and cutouts as the E5CK.
JAccessories (Order Separately)
E53-COV0809 E53-COV08
Terminal Cover for E5AK Terminal Cover for E5EK
43.2 (1.70)
89 (3.50)
1.5
89 (3.50)
22.05
(0.87)
89 (3.50)
43.2 (1.70)
3
33
1.5 3
Terminal Cover for E5CK
44.3
(1.74)
44.3
(1.74)
E53-COV07
Current Transformer (E5AK and E5EK only for Heater Burnout Alarm)
E54-CT1 E54-CT3
5.8 dia.
(0.23) 12 dia.
(0.47)
2.36 dia.
Two, M3 (depth: 4)
40 (1.57)
x 40 (1.57)
30
(1.18)
15
30
(1.18)
21 (0.83)
15 (0.59)
25
(0.98)
10
(0.39)
30 (1.18)
40 (1.57)
2.8
(0.11)
7.5 (0.30)
3
(0.12)
omRon E5AK and
Digital Process Controller E5K
A--130
Installation
JRemove Controller From Rear Housing
E5AK and E5EK
Hook
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w
e
r
p
a
r
t
o
f
t
h
e
f
r
o
n
t
p
a
n
e
l
.
1. Turn the screw counterclockwise while pressing the hook on the upper part of the front panel.
2. Carefully pull out the internal mechanism while holding the left and right sides of the front panel.
E5CK
Input Type
Jumper Connector
Option
Board
T
e
r
m
i
n
a
l
s
Housing (case)
Output
Board
Front Panel
First, while pressing the hooks on the left and right sides of the
front panel, pull the internal mechanism from the housing.
cm" I Elva-«Kn, sum mun 1/2 5mm: nwazc . ass—mu. F‘s-422 I ‘~ \ 2534mm: R5435
Digital Process Controller E5KA--131
JSettings
Note: Always turn off the power supply to the Digital Controller before changing any switch settings.
On a standard model, set up the Output Modules for control outputs 1 and 2 before mounting the Controller.
On a position-proportional model, the Relay Output Module is already set. Do not change that set-up parameter. Do not replace with
other Output Modules.
Setting Up and Removing the Output Module
Setting Up the Output Module
When setting up the Output Modules, pull out the internal
mechanism from the housing and insert the Output Modules
into the sockets for control outputs 1 and 2.
Removing the Output Module
To replace the Output Module, use a flat-blade screwdriver to
push up the Output Module.
Setting Up the Option/Output Board
E5AK
Power
board
Option
board
3. Mount the option boards and the power board in the
order shown.
1
.
R
e
m
o
v
e
t
h
e
P
o
w
e
r
B
o
a
r
d
a
n
d
O
p
t
i
o
n
B
o
a
r
d
s
i
n
t
h
e
o
r
d
e
r
shown in the following diagram.
2
.
I
n
s
e
r
t
t
h
e
O
p
t
i
o
n
B
o
a
r
d
s
i
n
t
o
t
h
e
s
o
c
k
e
t
s
f
o
r
o
p
t
i
o
n
s
1
t
o
3
.
The following diagram shows the relationship between the
Option Boards and mounting positions.
omRon
Digital Process Controller E5K
A--132
E5EK
Power
board
1
.
R
e
m
o
v
e
t
h
e
P
o
w
e
r
B
o
a
r
d
i
n
t
h
e
o
r
d
e
r
s
h
o
w
n
i
n
t
h
e
f
o
l
l
o
w
i
n
g
diagram.
2
.
I
n
s
e
r
t
t
h
e
O
p
t
i
o
n
B
o
a
r
d
i
n
t
o
t
h
e
s
o
c
k
e
t
f
o
r
o
p
t
i
o
n
1
.
T
h
e
following diagram shows the relationship between the
Option Board and mounting position.
3. Mount the option boards and the power board in the order
shown.
E5CK
1
2
1. Two rectangular holes are provided on the Power Board
(right side of Controller). Fit the two protrusions of the
output board into these two holes.
2. With the output board fitted into the Power Board, fit the
output board into the connector on the control board (left
side of Controller).
Set up the Option Board
1
2
1. Place the bottom of the Controller facing up, fit the board
horizontally into the connector on the power board (right
side of controller).
2. With the Power Board connected, fit the board vertically
into the connector on the control board (left side of
Controller).
OIT1R0n E5AK and
Digital Process Controller E5KA--133
JMounting Controller
E5AK and E5EK
1
.
I
n
s
e
r
t
t
h
e
c
o
n
t
r
o
l
l
e
r
i
n
t
o
t
h
e
p
a
n
e
l
s
m
o
u
n
t
i
n
g
h
o
l
e
a
t
t
h
e
position shown in the figure below.
2. Fit the mounting bracket (accessory) into the mounting
slots on the top and bottom of the rear case.
3
.
T
i
g
h
t
e
n
t
h
e
m
o
u
n
t
i
n
g
b
r
a
c
k
e
t
s
c
r
e
w
s
o
n
t
h
e
u
p
p
e
r
a
n
d
l
o
w
e
r
parts in small increments alternately and equally until the
ratchet start to slide.
E5CK
Adapter
Panel
Watertight gasket
1. Insert the E5CK Controller into the cutout on the panel,
as shown in the figure here.
2. Push the adapter along the Controller body from the ter-
minals up to the panel, and fasten temporarily.
3. Tighten the two mounting screws on the adapter. When
tightening screws, tighten the two screws alternately
keeping the torque to approximately 0.29 to 0.39 N Sm,
or 3 to 4 kgf Scm.
omRon E5AK and Esa-covoaoe Ems-coves E5AK Terminal 19 18 0 2 2 3 m o 3 29 28 Remole SF mpm RSF
Digital Process Controller E5K
A--134
JMounting Terminal Cover
E5AK and E5EK
1
.
F
a
s
t
e
n
t
h
e
t
e
r
m
i
n
a
l
s
c
o
v
e
r
s
a
s
f
o
l
l
o
w
s
b
y
u
s
i
n
g
t
h
e
p
l
a
s
t
i
c
pins. Plastic pins are provided with the terminal covers.
E5CK
E5CK
E53--COV07
1. The E5CK-AA1-500 Controller is provided with a Terminal
Cover (E53-COV07). Fasten the Terminal Cover as fol-
lows by using the plastic pin.
JWiring Terminals for E5AK
E5AK Terminal Arrangement
TRSF: Transfer output
EV1 to 4: Event input
PTMR: Potentiometer
R
S
P
:
R
e
m
o
t
e
S
P
i
n
p
u
t
AC100--240V~
50/60 Hz
OPTION
2
OPTION
3
OPTION
1
SENSOR
INPUT
Wiring
In the following wiring diagrams, the left side of the terminal
numbers indicate the inside of the Controller.
Power Supply
Input power to terminal numbers 9 and 10. Power specifications
are as follows: 100 to 240 VAC, 50/60 Hz, approx. 16 VA
E5CK Terminal
Digital Process Controller E5KA--135
Wiring Terminals for E5EK
E5EK Terminal Arrangement
TRSF: Transfer output
EV1/2: Event input
PTMR: Potentiometer
RSP: Remote SP input
AC100--240V~
50/60 Hz
OPTION
1
SENSOR
INPUT
Power supply
Input power to terminal numbers 9 and 10. Power specifications
are as follows: 100 to 240 VAC, 50/60 Hz, approx. 15 VA
JWiring Terminals for E5CK
E5CK Terminal Arrangement
5
4
3
2
1
10
9
8
7
6
13 14
11 12
OUT1
OUT2
SUB1
OPTION
INPUT
100--240VAC
Wiring Precautions
To protect the Controller and its lines from external noise, use
the wire ducts to separate input leads and power lines.
Use solderless terminals when wiring the Controller.
Tighten the terminal screws using a torque no greater than
0.78 N Sm, or 8 kgf Scm max. DO NOT tighten the terminal
screws too tightly.
Power Supply
Input 100 to 240 VAC to terminal numbers 4 and 5.
3
2
1
10
9
8
7
6
13 14
11 12
5
4
10 so 31 32 20 9 29 19 + s 25 1e 8 8 3'1 3 7 27 17 _ “J _ s as 16 63:} ® 6? _ @‘1 5 25 15 ® + 63 6) @3A 4 2‘ ® ® ® ® + 3 23 Tharmuoeupie Plaflnum Vo‘mgelnpm Currentlnpm 2 22 «53:539. 1 21 1o 21 2 ® ® @‘fi @ 7 ® ® @J’ @ _ 6 @j} @ ® _ @‘1 5 ® ,, ® ® @3“ 4 ® ® ® ® + 3 Thermocouph Platmum Vullagumpul cummlnpm ”51am. 2 marmommr 1 57;; 2'19
Digital Process Controller E5K
A--136
JInput Wiring
E5AK
Connect the sensor input to terminal numbers 11 to 14 and 33 as follows according to the input type.
E5EK
Connect the sensor input to terminal numbers 11 to 14 and 23 as follows according to the input type.
E5CK
Connect the sensor input to terminal numbers 6 to 8 as indicated here, according to the input type.
8
7
6
8
7
6
8
7
6
8
7
6
-
+
-
+
-
+
VmA
TC PT V I
Thermocouple Platinum resistance
thermometer (RTD)
Voltage input Current input
Input type
Internal jumper
setting
5
4
3
2
1
10
9
13 14
11 12
8
7
6
Match the inputs with the internal jumper settings for each input type. For thermocouple or platinum resistance thermometer inputs, set
the internal jumper to a common position (TC/PT) as the temperature input.
E5AK Control 30 3132 20 29 19 2 1a 96 27 17 - 2s 1s \?_®© 25 15 24 I4 “may 13 E53-H 22 112 06 + mA 06 . Mo zomA/omzom om IOV/Olo 5v E53-V34 ass-can E53-V35 E5EK Control 10 2122 20 9 1 1 TB 17 1G 15 14 13 12 11 4 I0 ZOmNO ‘0 ZOmA 0 (0 lOV/O I0 5V 55303 EEG-V34 E53~03D E53»V35 5"?) 5%
Digital Process Controller E5KA--137
JControl Output
E5AK Control Output
Terminal numbers 7 and 8 are for control output 1 (OUT1), and terminal numbers 5 and 6 are for control output 2 (OUT2). The following
diagrams show the available Output Modules and their internal circuits.
E5EK Control Output
Terminal numbers 7 and 8 are for control output 1 (OUT1), and terminal numbers 5 and 6 are for control output 2 (OUT2). The following
diagrams show the available Output Modules and their internal circuits.
With E53-Vjj Output Modules, approx. 2 V is output for one second after the power is interrupted.
E5AK-PRR2/E5EK-PRR2 Controllers
The E5AK-PRR2 and E5EK-PRR2 Controllers are supplied with relay output. This relay output is not compatible with any other module.
When replacing the Output Module, use the E53-R. The following diagrams show the relationship between terminals and open/close relay
settings.
8
7
Open
6
5
Close
{3 (133] 1L3? 33] 2} 5"?) 5"?)
Digital Process Controller E5K
A--138
E5CK Control Output
Terminal numbers 11 and 12 are for control output 1 (OUT1). The five output types and internal circuits are available according to the
Output Board.
5
4
3
2
1
8
7
6
13 14
11
12
11
12
L
11
12
L
11
12
L
11
12
L
E53-R4R4 E53-Q4R4
E53-Q4Q4
E53-Q4HR4
E53-Q4HQ4H
E53-V44R4 E53-C4R4
E53-C4DR4
NPN PNP 0to10V 4to20mA/0to20mA
+
v
+
-
+
-
+
-
+
-
GND
mA
Relay
V
Output type
Part number
10
9
11 12
Terminal numbers 9 and 10 are for control output 2 (OUT2). The three output types and internal circuits are available according to the
Output Board.
10
9
10
9
L
10
9
L
+v
+
-
+
-
GND
E53-Q4Q4 E53-Q4HQ4H
NPN PNP
E53-R4R4 /E53-V44R4
E53-Q4R4 /E53-C4R4
E53-Q4HR4/E53-C4DR4
Relay
Output type
Part number
JAuxiliary Output
E5AK
Terminal numbers 3 and 4 are for auxiliary output 1 (SUB1) and
terminal numbers 1 and 2 are for auxiliary output 2 (SUB2). The
following diagrams show the internal equalizing circuits for the
auxiliary outputs:
10
9
8
7
6
5
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
31 32
33
4
3
2
1
4
3
Auxiliary output 1
2
1
Auxiliary output 2
Output specifications are as follows: SPST-NO, 3 A at 250 VAC
E5CK
Terminal numbers 2 and 3 are for auxiliary output 1 (SUB1). The
internal equalizing circuit for auxiliary output 1 is as follows:
5
4
1
10
9
8
7
6
13 14
11 12
3
2
3
2
E5EK
Terminal numbers 3 and 4 are for auxiliary output 1 (SUB1) and
terminal numbers 1 and 2 are for auxiliary output 2 (SUB2). The
following diagrams show the internal equalizing circuits for the
auxiliary outputs:
10
9
8
7
6
5
20
19
18
17
16
15
14
13
12
11
21 22
23
4
3
2
1
4
3
Auxiliary output 1
2
1
Auxiliary output 2
Output specifications are as follows: SPST-NO, 3 A at 250 VAC
E5AK CT E5EK CT O O O O O O O O o— 03 O O E5AK Remote SP E5EK Remote SP O’_| Q._l if
Digital Process Controller E5KA--139
JCT Input/Potentiometer (for E5AK and E5EK only)
E5AK CT Input/Potentiometer
When using the HBA function on the E5AK-AA2 Controller,
connect Current Transformer input (CT) to terminal numbers 15
to 17. When monitoring the valve opening on the E5AK-PRR2
Controller, connect the potentiometer (PTMR) to terminal
numbers 15 to 17. Connect each of these inputs as follows:
17
16
15 C
W
O
Potentiometer
10
9
8
7
6
5
4
3
2
1
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
31 32
33
17
16
15
CT
CT input
For details on CT inputs, refer to Appendix, About Current
Transformer in your Users Manual. For details on the
potentiometer, refer to the Instruction Manual for the valve
connected to the Controller. The variable resistance range is
100 to 2.5 k.
E5EK CT Input/Potentiometer
When using the HBA function on the E5EK-AA2 Controller,
connect Current Transformer input (CT) to terminal numbers 15
to 17. When monitoring the valve opening on the E5EK-PRR2
Controller, connect the potentiometer (PTMR) to terminal
numbers 15 to 17. Connect each of these inputs as follows:
10
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
21 22
23
17
16
15 C
W
O
Potentiometer
17
16
15
CT
CT input
For details on CT inputs, refer to Appendix, About Current
Transformer in your User’s Manual. The potentiometer cannot be
used simultaneously with remote SP input. For details on the
potentiometer, refer to the Instruction Manual for the valve
connected to the Controller. The variable resistance range is 100
to 2.5 k.
JRemote Set Point Input (for E5AK and E5EK only)
E5AK Remote SP Input
Connect the input (RSP) to be used as the remote SP to terminal
numbers 21 and 22. Only 4 to 20 mA inputs can be connected.
Connect the input as follows:
21
+
--
22
4to20m
A
10
9
8
7
6
5
4
3
2
1
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
31 32
33
E5EK Remote SP Input
Connect the input (RSP) to be used as the remote SP to terminal
numbers 15 and 16. However, note that the potentiometer cannot
be used simultaneously with remote SP input. Only 4 to 20 mA
inputs can be connected. Connect the input as follows:
15
+
--
16
4to20mA
10
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
21 22
23
@7>®— 0—0— 0— se 0— O‘0 a Owg 0"0 0‘0 0 O :3
Digital Process Controller E5K
A--140
JOption Board Wiring
E5AK
Connect event inputs 1 and 2 (EV1/2) to terminal numbers 18 to 20, and event events 3 and 4 (EV3/4) to terminal numbers 24 to 26.
However, note that terminal numbers 18 to 20 cannot be used on Controllers with a communications function. Connect the event inputs as
follows:
10
9
8
7
6
5
4
3
2
1
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
31 32
33
Terminals 18 and 24 (COM) are connected internally.
20
19
18
32
31
19
SD
RD
SG
E53-AK01
RS-232C
E53-AK02
RS-422 Event input 1 and 2
(no contact) Transfer output
Option type
Part number
20
18
SDA
SDB
RDA
RDB
SG
E53-AK03
RS-485 Event input 3 and 4
(no contact)
30
29
4to20 mA L
20
19
18
EV1
EV2
COM
+
+
--
26
25
24
EV3
EV4
COM
+
+
--
+
--
32
31
19
20
A
B
A
B
Use event inputs under the following conditions:
Contact input ON: 1 kmax.
OFF: 100 kmin.
No-contact input ON: Residual voltage 1.5 V max.,
OFF: Leakage current 0.1 mA max.
Communications
Terminal numbers 18 to 20, 31 and 32 can be used only on Controllers with Communications Units (E53-AK01/02/03). For details on wir-
ing, refer to Chapter 6, Using the Communications Function in your User’s Manual.
OIT1R0n $3] 0 O O 3 fig g? mg
Digital Process Controller E5KA--141
E5EK
Connect event inputs 1 and 2 (EV1/2) to terminal numbers 18 to 20. However, note that terminal numbers 18 to 20 cannot be used on
Controllers with a communications function. Connect the event inputs as follows:
10
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
21 22
23
E53-AK01
RS-232C
E53-AK02
RS-422 Event input 1 and 2 Transfer output
Option type
Part number E53-AK03
RS-485 Event input 1 and 2
(no contact)
21
22
4to20 mA L
20
19
18
EV1
EV2
COM
+
+
--
+
--
20
19
18
EV1
EV2
COM
+
+
--
20
19
18
SD
RD
SG
22
21
19
20
18
SDA
SDB
RDA
RDB
SG
22
21
19
20
A
B
A
B
E53-AKB E53-AKB E53-AKF
Use event inputs under the following conditions:
Contact input ON: 1 kmax., OFF: 100 kmin.
No-contact input ON: Residual voltage 1.5 V max.,
OFF: Leakage current 0.1 mA max.
Communications
Terminal numbers 18 to 20, 31 and 32 can be used only on Controllers with Communications Units (E53-AK01/02/03). For details on
wiring, refer to Chapter 6, Using the Communications Function in your User’s Manual.
E5CK
Terminal numbers 1, 13, and 14 are valid only when the Option Board is set in the Controller
The following four connections are possible depending on the model of the Option Board.
5
4
3
2
10
9
8
7
6
11 12 13
14
1
13
14
1
13
14
1
13
14
1
+SD
-RD
SG
A
B
+
--
4to20mA
E53-CK01
RS-232C
E53-CK03
RS-485
E53-CKB E53-CKF
Event input Transfer output
Option type
Part number
+
--
113 14
Digital Process Controller E5K
A--142
JConnection Example of Digital Controller And SSR
+
--
+
--
Digital Controller
Voltage output
terminal (for driv-
ing SSR)
Connectable
Load
Heater Power supply
for load
Power SSR
SSR
E5AK/E5EK
Digital Controller with
Voltage Output
(12 VDC, 40 mA max.)
E5CK
Digital Controller with
Voltage Output
(12 VDC, 20 mA max.)
INPUT LOAD
Model G3PA/G3PB G3NA G3NE
Appearance
SSRs
connected
in parallel
E5AK/E5EK: 8 pcs.
E5CK: 4 pcs.
E5AK/E5EK: 5 pcs.
E5CK: 2 pcs.
E5AK/E5EK: 2 pcs.
E5CK: 1 piece
Rated
input
voltage
5to24VDC 5to24VDC 12 VDC
Features Thin, SSR with built-in heat sink;
1-phase and 3-phase models
Standard model with screw termi-
nals
Compact, low-cost model with tab
terminals
.J.|_ | I Hllll =I:L§':
Digital Process Controller E5KA--143
P
r
e
c
a
u
t
i
o
n
s
JPrecautions when Wiring
Use wire ducts to separate input leads and power lines in
order to protect the Controller and its lines from external
noise.
Solderless terminals are recommended when wiring the Con-
troller.
Tighten the terminal screws using a torque no greater than
0.78 N Sm, or 8 kgf Scm max. Take care not to tighten the
terminal screws too tightly.
Power Blocks
The E5AK/E5EK has independent power supplies for each of the terminal blocks shown below.
10
9
8
7
6
5
4
3
2
1
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
31 32
33
*
*
10
9
8
7
6
5
4
3
2
1
20
19
18
17
16
15
14
13
12
11
21 22
23
E5AK E5EK
Note: Terminals 21 and 22 of the E5EK belong to the B block when a transfer output is set to option 1 and to the C block for other
Option Boards.
**
1
2
3
4
5
13 14 6
7
8
9
1011 12
E5CK
*
* Uses same internal power supply
*
JOperating Environment
Keep within the rated ambient operating temperature, ambi-
ent operating humidity, and storage temperature ranges.
Use the Unit according to the vibration resistance, shock
resistance, and enclosure ratings.
Do not use the Unit in places with corrosive gas or excessive
dust.
Do not use the Unit near machines generating high-frequen-
cy noise.
JCorrect Use
Mounting
The dimensions of the Digital Controller conform to DIN
43700.
Recommended panel thickness is 1 to 8 mm.
Mount the Unit horizontally.
Connection
To reduce inductive noise influence, the lead wires connect-
ing the input type to the Digital Controller must be separated
from the power lines and load lines.
Use the specified compensating conductors for thermocou-
ples. Use lead wires having a small resistance for platinum
resistance thermometers.
Connection Example
Wire the terminals of the Unit using solderless terminals.
The tightening torque applied to the terminal screws of the
Unit must be approximately 0.78 N Smor8kgfScm.
Use the following type of solderless terminals for M3.5 screws.
7.2 mm max.
7.2 mm max.
Digital Process Controller E5K
A--144
JOperation
For models with alarm functions: The alarm outputs of a mod-
el with an alarm function may not turn ON properly when the
model malfunctions. The use of alarm equipment with the
model is recommended.
The parameters and internal switch are set before shipping so
that the Unit will function normally. Change the settings of the
parameters and internal switch according to the application, if
necessary.
Several seconds are required until the relay is turned ON after
power has been supplied to the Digital Controller. You must
take this time delay into consideration when designing se-
quenced circuits which incorporate a Digital Controller.
Do not use excessive force when pulling out the internal
mechanism from the housing. Protect the internal connector or
electronic parts of the Unit from shock. Protect against static
discharge when changing the settings of the internal switch.
Changing the settings on a grounded conductive mat is rec-
ommended.
When connecting the Control Output Unit to the Temperature
Controller or Digital Controller, make sure that the Control
Output Unit is a suitable type. The use of an improper type of
Control Output Unit may cause the system to malfunction.
The heater burnout alarm will not be available if the Linear
Output Unit is used.
Digital Process Controller E5KA--145
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