THERM-A-GAP™ GEL 8010 & GEL 30 Datasheet by Parker Chomerics

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Chomerics
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Description
Parker Chomerics fully cured
dispensable GELs eliminate
timeconsuming hand assembly,
decreasing installation costs and
reducing customer manufacturing
and purchasing (logistical)
complexity. These products require
no mixing or curing, providing
superior design flexibility.
• Provides low thermal impedance
at thin and thick gaps, allowing
use of common heat spreaders
• Proven reliability in extreme
temperature cycling and shock &
vibration
• Deflects easily under very low
compressive forces, decreasing
stress on components thus
decreasing component failures.
Typical Applications
• Automotive Electronic Control
Units (ECU’s)
• Power Supplies &
Semiconductors
• Memory & Power Modules
• Microprocessors / Graphics
Processors
• Flat Panel Displays & Consumer
Electronics
Features/Benefits
• Easily dispensable
• Fully-cured / No pump out
• High bulk thermal conductivity
• Low thermal impedance
• Ultra low compression force
• High tack surface & reworkable
• Proven long-term reliability
Typical Properties GEL 8010 GEL 30 Test Method
Physical
Color White Pink Visual
Flow Rate, grams/min - 30cc syringe with no tip attachment
0.100” orifice, 90psi (621 kPa) 60 20 Chomerics
Specific Gravity 2.70 3.20 ASTM D792
Percent Deflection @ Various Force Levels
(See graph on following page) % Deflection % Deflection
Modified ASTM C165
Dispensed 1.0 cc of material
Brought 1” x 1” probe
down to 0.100”
Test rate 0.025 in/min
Typical minimum bondline thickness, in (mm) 0.002 (0.05) 0.004 (0.10) Chomerics
Thermal
Thermal Conductivity, W/m-K 3.0 3.5 ASTM D5470
Heat Capacity, J/g-K 1 1 ASTM E1269
Coefficient of Thermal
Expansion, ppm/K 150 150 ASTM E831
Operating Temperature Range, °F (°C) -67 to 392
(-55 to 200)
-67 to 392
(-55 to 200) Chomerics
Electrical
Dielectric Strength,
Vac / mil (KVac/mm) 200 (8.0) 200 (8.0) ASTM D149
Volume Resistivity, ohm-cm 1014 1014 ASTM D257
Dielectric Constant @100 kHz 6.3 7.0 ASTM D150
Dissipation Factor @ 100 kHz 0.002 0.002 Chomerics
Regulatory
Flammability Rating V-0 V-0 UL 94
RoHS Compliant Yes Yes Chomerics Certification
Outgassing, % TML (CVCM) 1.33 (0.34) 0.15 (0.05) ASTM E595
Shelf Life,
months from date of manufacture 18 18 Chomerics
THERM-A-GAP GEL 8010 & GEL 30
High Performance Fully Cured Dispensable GELS
(xvi. .52: ”my: my
18
ENGINEERING YOUR SUCCESS.
GEL 8010 & GEL 30 Thermally Conductive Dispensable Gels
Since GEL 8010 gel is conformable,
the gel can be stencil printed
onto the plates. The thickness of
the printed gel can be adjusted
depending on the component type
and size, but about 6mil thickness is
recommended.
Product Attributes
GEL 8010
• Thin bondline gel (approximately
2-10 mils)
• Low thermal impedance gel
• Stencil printable with no pump
out
• Ideal for high-volume dispensing
• Proven long-term reliability
GEL 30
• Accommodates a variety of bond
line thicknesses for application
to multiple devices
• Gel 30 has been successfully
used to fill a variety of different
gap thickness. Please reference
the Gel 30 Reliability test report
for additional details and surface
recommendations.
• High Bulk Thermal Conductivity
• Excellent performance-to-price
• Compatible with high volume,
automated dispense processes
• Meets Telcordia (Bellcore)
silicone specifications
Ordering Information
Dispensing Equipment Options Optional Supplier Description
Hand-Gun Pneumatic Dispensing 300cc cartridges Bergdahl Associates Semco Model 550
http://www.bergdahl.com
Pneumatic Shot Size Controllers
30cc, 180cc and 300cc Shot Size Dispensing Equipment
EFD
Ultra 2400 Series
Ultra 1400 Series
Ultra 870 Series
30cc/55cc Adapter Assembly EFD 10000D5152
Dispensing Sleeve to support 6oz (180cc) Semco Tubes EFD 5192-6
http://www.efd-inc.com
SEMCO is a trademark of Semco, Inc.
Chomerics
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Thermal Gels
GEL 8010 & GEL 30 Thermally Conductive Dispensable Gels
INSTALLATION GUIDELINES
Thermal GELs are supplied in plastic
syringes and aluminum cartridges.
Apply pressure to the rear of the
cartridge, simply dispense the desired
amount onto components or cooling
plates. The gel is reworkable and
excess material can be easily wiped off
with a rag. Refer to Application Note for
more detailed information about using
these materials.
Since GEL 8010 gel is conformable,
the gel can be stencil printed onto the
plates. The thickness of the printed
gel can be adjusted depending on the
component type and size, but about
6mil thickness is recommended.
PRODUCT ATTRIBUTES
GEL 8010
Thin bondline gel (approximately 2-10 mils)
Low thermal impedance Gel
Stencil printable with no pump out
Ideal for high-volume dispensing
Proven long-term reliability
GEL 30
Accommodates a variety of bond line thicknesses for
application to multiple devices
Moderate bondline gel (approximately 4-40+ mils)
High Bulk Thermal Conductivity
Excellent Performance-to-Price
Compatible with high volume, automated dispense
processes
Meets Bellcore silicone specifications
SEMCO is a trademark of Semco, Inc.
Ordering Information
Dispensing Equipment Options Optional Supplier Description
Hand-Gun Pneumatic Dispensing 300cc cartridges Bergdahl Associates Semco Model 550
Hand-Gun Pneumatic Dispensing 180cc (6oz) cartridges Bergdahl Associates Model 250A-6oz
Sealant Gun
http://www.bergdahl.com
Pneumatic Shot Size Controllers
30cc, 180cc and 300cc Shot Size Dispensing Equipment
EFD
Ultra 2400 Series
Ultra 1400 Series
Ultra 870 Series
30cc/55cc Adapter Assembly EFD 10000D5152
Dispensing Sleeve to support 6oz (180cc) Semco Tubes EFD 5192-6
http://www.efd-inc.com
Standard Part Numbers
GEL8010 GEL30 Description
65-00-GEL8010-0001 65-00-GEL30-0001 1 cc Syringe
65-00-GEL8010-0030 65-00-GEL30-0030 30 cc tapered-tip pneumatic syringe. Fits EFD-type adapter
65-00-GEL8010-0180 NA NA
65-00-GEL8010-0300 65-00-GEL30-0300 300 cc aluminum caulking cartridge. Fits electric, pneumatic, and other caulking guns.
65-00-GEL8010-3790 65-00-GEL30-3790 3,790 cc’s in a straight-wall pail
0
0.01
0.02
0.03
0.04
0.05
0.06
010 20 30 40 50 60 70
Thermal Impedance (C-in2/W)
Pressure (psi)
GEL8010
GEL30
20
25
30
35
40
45
50
55
60
65
70
0.5 11 .5 22.5 33 .5 4
Percent Deflection
Pressure (psi)
GEL30
GEL8010
Installation Guidelines
Thermal gels are supplied in plastic
syringes and aluminum cartridges.
Apply pressure to the rear of the
cartridge, simply dispense the
desired amount onto components
or cooling plates. The gel is
reworkable and excess material can
be easily wiped off.
W XX YYYYY ZZZZ
GELS
5 = Standard Packaging 00 THERM-A-GAP
GEL 8010 & GEL 30
0030 = 30cc Taper Tip Tube
0300 = 300cc Aluminum Cartridge (Caulking Style)
9 = Custom
Configuration 11
33579 GEL 8010 = 1 Gallon Pail (2800cc, 7.6Kg)*
28020 GEL 30 = 1 Gallon Pail (2800cc, 9Kg)*
Custom Part Number THERM-A-GAP GEL Material Code
GEL 8010 & GEL 30
6W XX YYYYY ZZZZ
*High volume dispensing equipment required. Please contact Applications Engineering for additional support.
Other custom container sizes may be available upon request
Percent Deflection vs. Pressure

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