DL Series MIL-DTL-83723 III Datasheet by TE Connectivity Deutsch Connectors

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E Connectivity DEUTSCH DL Series MlL-DTL-83723 Series III Connectors
89
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS
INTERMATEABLE WITH SOURIAU CONNECTORS
AND ALL MIL-DTL-83723 SERIES III
TE DEUTSCH DL series MIL-DTL-83723 series III connectors
have a quick-mating, three-point bayonet coupling system.
TE DEUTSCH DL series connectors are designed for the harsh
environments found in communications equipment, industrial
equipment, and armored tanks, and are excellent aerospace
connectors. These TE DEUTSCH connectors are mil spec
to MIL-83723 and have a high-quality contact retention system.
The DL series is intermateable with Souriau connectors, all
MIL-DTL-83723 series III connectors, and all MIL-DTL-26500
bayonet connectors. For full product details on the TE DEUTSCH
DL series MIL-DTL-83723 series III connectors, please see
the specifications below.
 
 
 
 
 
 
 
 
 
 
 
TE Connectivity DEUTSCH DL Series
MIL-DTL-83723 Series III Connectors


90 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS
MATERIALS AND FINISHES
Shell 
 
 
Contacts 
 
Insulator 
Seals Silicone based elastomer
ELECTRICAL DATA
Test Voltage
SERVICE RATING SEA LEVEL
VAC RMS
50000 FEET
ALTITUDE VAC RMS
70000 FEET
ALTITUDE VAC RMS
110000 FEET
ALTITUDE VAC RMS
I 1500 500 375 200
II 2300 750 500 200

CONTACT SIZE DC TEST CURRENT IN AMPS POTENTIAL DROP MILLIVOLT AT
77ºF (25ºC)
20 7.5 <15
16 13 <21
12 23 <22


91
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS
MECHANICAL DATA
 
 5000 Megaohms minimum at 77ºF (25ºC)
Mating Life 500 cycle minimum
Salt Spray 48 hours unmated; 452 hours mated
Heat 
Vibration 
Shock 
Contact Type Crimp, coax, shielded, printed circuit board, thermocouple, and fiber optic
 3 to 61
 
rotation of insert

Listing MIL-DTL-83723

CONTACT SIZE RETENTION AXIAL LOAD +/-10 PERCENT SEPARATION FORCE MINIMUM (INITIAL)
NEWTONS LBS. NEWTONS OUNCES
20 88.9 20 0.194 0.7
16 111.2 25 0.556 2
12 133.4 30 0.834 3

CONTACT SIZE WIRE SEALING RANGE MIN. WIRE SEALING RANGE MAX.
IN MM IN MM
20 0.040 1.02 0.083 2.11
16 0.053 1.35 0.103 2.62
12 0.097 2.46 0.158 4.01
8 0.164 4.17 0.255 6.48
4 0.288 7.32 0.370 9.40
0 0.415 10.54 0.550 13.97


M83723/ 71
92 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS
M83723/73
with Socket contacts
M83723/74


M83723/71
with Socket contacts
M83723/72


(Military part number example)

A*
R
W
*
STEP 2:
M83723/75
with Socket contacts
M83723/76


STEP 1:
RECEPTACLES PLUGS
M83723/77
with Socket contacts
M83723/78


MATING GUIDE
/71 /72 /73 /74 /75 /76 /77 /78
/71 ⁕ ⁕
/72 ⁕ ⁕
/73 ⁕ ⁕
/74 ⁕ ⁕
/75 ⁕ ⁕
/76 ⁕ ⁕
/77 ⁕ ⁕
/78 ⁕ ⁕
Mating connectors will mate a plug to a receptacle, so long as the layout and keying are the same and the contact types are opposite.
Mates with
12345
M83723/76 W1210 N –LC
SHELL STYLE FINISH LAYOUT POLARIZATION MODIFIER
93
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS

STEP 3:
N
6 = Keyed Shell
7 = Keyed Shell
8 = Keyed Shell
9 = Keyed Shell
Y** = Keyed Shell
N
1***
2***
3***
4***
5***
STEP 4:
a See page 96-97 for listing by # of contacts
LAYOUT NUMBER SERVICE RATING CONTACTS
TOTAL NUMBER 20 16 12
0803 I 3 3
0898 I 3 3
1002 I 2 2
1005 I 5 5
1006 I 6 6
1020 I 2 2
1203 I 3 3
1212 I 12 12
1404 I 4 4
1407 I 7 7
1412 I 12 9 3
1415 I 15 15
1610 I 10 10
1624 I 24 24
1808 I 8 8
1814 I 14 14
1831 I 31 31
2016 I 16 16
2025 I 25 19 6
2028 I 28 24 4
2039 I 39 37 2
2041 I 41 41
2212 I 12 12
2219 I 19 19
2232 I 32 26 6
2255 I 55 55
2419 I 19 19
2443 I 43 23 20
2457 I 57 55 2
2461 I 61 61
ALTERNATE KEYING POSITIONS OF SHELL
SHELL
SIZE
POLARIZING
POSITION
KEYWAY ANGLE (DEGREES)
A B C D
8 thru 24 N 105 140 215 265
8 & 10
6 102 132 248 320
7 80 118 230 312
8 35 140 205 275
9 64 155 234 304
10 only Y** 25 115 220 270
12 thru 28
6 18 149 192 259
7 92 152 222 342
8 84 152 204 334
9 24 135 199 240
Y** 98 152 268 338
**

ALTERNATE ROTATIONS OF LAYOUTS ***
SHELL SIZE POLARIZING
POSITION
INSERT
ANGLE
(DEGREE)
8 & 10
N 0
1 10
2 20
3 30
4 40
5 50
12 thru 28
N 0
1 10
2 20
3 30
4 40
5 50
***
MIL-STD-1554.


–LC = for use with standard contacts, but supplied without
 
Note: –LC is not marked on part
STEP 5:
94 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS

DL66R

DL60R

DL64R

DL66R 12-10 P N -6117 -LC
SHELL STYLE LAYOUT CONTACT POLARIZATION FINISH MODIFIER
123456
(Commercial part number example)
STEP 1:
RECEPTACLES PLUGS
DL68G

STEP 2:
a See page 96-97 for listing by # of contacts
LAYOUT NUMBER SERVICE RATING CONTACTS
TOTAL NUMBER 20 16 12
8-3 I 3 3
8-98 I 3 3
10-2 I 2 2
10-5 I 5 5
10-6 I 6 6
10-20 I 2 2
12-3 I 3 3
12-12 I 12 12
14-4 I 4 4
14-7 I 7 7
14-12 I 12 9 3
14-15 I 15 15
16-10 I 10 10
16-24 I 24 24
18-08 I 8 8
18-14 I 14 14
18-31 I 31 31
20-16 I 16 16
20-25 I 25 19 6
20-28 I 28 24 4
20-39 I 39 37 2
20-41 I 41 41
22-12 I 12 12
22-19 I 19 19
22-21 I 21 21
22-32 I 32 26 6
22-55 I 55 55
24-19 I 19 19
24-43 I 43 23 20
24-57 I 57 55 2
24-61 I 61 61
Mates with
95
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS

–LC = for use with standard contacts, but supplied without
 
Note: –LC is not marked on part
P  S = Socket
STEP 3:
N 
6 = Keyed Shell
7 = Keyed Shell
8 = Keyed Shell
9 = Keyed Shell
Y** = Keyed Shell
STEP 4:
STEP 6:
-6116* 
-6117 
-6106 
*
STEP 5:
ALTERNATE KEYING POSITIONS OF SHELL
SHELL SIZE POLARIZING
POSITION
KEYWAY ANGLE (DEGREES)
A B C D
8 thru 24 N 105 140 215 265
8 & 10
6 102 132 248 320
7 80 118 230 312
8 35 140 205 275
9 64 155 234 304
10 only Y** 25 115 220 270
12 thru 28
6 18 149 192 259
7 92 152 222 342
8 84 152 204 334
9 24 135 199 240
Y** 98 152 268 338
**
KEN rm KW Kt\ K:\ \10 0 \S/ g 20 \o/o/ ‘ 050. /€\ / \ m vfiE WC 9}“ 6.1% . \g“ 9/ $3.979” \O/ 0 0/
96 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
=20 =16 =12
LAYOUT 8-3 8-98 10-2 10-5 10-6
# OF CONTACTS 3-#20 3-#20 2-#20 5-#20 6-#20
SERVICE RATING IIIII
LAYOUT 10-20 12-3 12-12 14-4 14-7
# OF CONTACTS 2-#16 3-#16 12-#20 4-#12 7-#16
SERVICE RATING IIIII
LAYOUT 14-12 14-15 16-10 16-24 18-08
# OF CONTACTS 9-#20, 3-#16 15-#20 10-#16 24-#20 8-#12
SERVICE RATING IIIII
LAYOUT 18-14 18-31 20-16 20-25 20-28
# OF CONTACTS 14-#16 31-#20 16-#16 19-#20, 6-#12 24-#20, 4-#12
SERVICE RATING IIIII
LAYOUTS BY SHELL SIZE
1
8
2
3
45
6
7
go . .o o‘c‘d‘d'o“ “33»)?950 0.0.20.0. Emma?
97
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
=20 =16 =12
LAYOUT 20-39 20-41 22-12 22-19
# OF CONTACTS 37-#20, 2-#16 41-#20 12-#12 19-#16
SERVICE RATING IIII
LAYOUT 24-43 24-57 24-61
# OF CONTACTS 23-#20, 20-#16 55-#20, 2-#12 61-#20
SERVICE RATING III
LAYOUT 22-21 22-32 22-55 24-19
# OF CONTACTS 21-#16 26-#20, 6-#12W 55-#20 19-#12
SERVICE RATING IIII
LAYOUTS BY SHELL SIZE
1617
18
19
7
98
10
2
3 11
4 12
13
14
15
16 5
98 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS

PINS
SOCKETS
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
SOCKET
PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION
SEALING RANGE WIRE HOLE
FILLER
WIRE
HOLE
FILLER
COLOR
1 2 3 IN MM IN MM
20 20,22,24 M39029/5-115 Brown Brown Green 0.1875 4.77 .040/.083 1.02/2.11 MS27488-20-2 Red
16 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 .053/.103 1.35/2.62 MS27488-16-2 Blue
12 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 .097/.158 2.46/4.01 MS27488-12-2 Yellow
CONTACT
SIZE
WIRE
CRIMP
SIZE
RANGE
PIN PART
NUMBER
COLOR BANDS WIRE STRIP
LENGTHS
WIRE INSULATION
SEALING RANGE WIRE HOLE
FILLER
WIRE
HOLE
FILLER
COLOR
1 2 3 IN MM IN MM
20 20,22,24 M39029/5-115 Brown Brown Green 0.1875 4.77 .040/.083 1.02/2.11 MS27488-20-2 Red
16 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 .053/.103 1.35/2.62 MS27488-16-2 Blue
12 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 .097/.158 2.46/4.01 MS27488-12-2 Yellow
Insert head first, trim excess
Insert head first, trim excess
99
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS
PINS
SOCKETS

CONTACT
SIZE
HAND-CRIMP
TOOL
POWER-
CRIMP TOOL
TURRET
HEADS
USE
LOCATOR
COLOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
20 M22520/1-01 WA27FƗƗ M22520/1-02 Red DAK83-20B DRK83-20B M81969/14-11 Red White
16 M22520/1-01 WA27FƗƗ M22520/1-02 Blue DAK83-16B DRK83-16B M81969/14-03 Blue White
12 M22520/1-01 WA27FƗƗ M22520/1-02 Yellow DAK83-12B DRK83-12B M81969/14-04 Yellow White
CONTACT
SIZE
HAND-CRIMP
TOOL
POWER-
CRIMP TOOL
TURRET
HEADS
USE
LOCATOR
COLOR
METAL PLASTIC
INSERTION
TOOL
EXTRACTION
TOOL
INSERTION/
EXTRACTION
TOOL
INSERTION
TIP COLOR
EXTRACTION
TIP COLOR
20 M22520/1-01 WA27FƗƗ M22520/1-02 Red DAK83-20B DRK83-20B M81969/14-11 Red White
16 M22520/1-01 WA27FƗƗ M22520/1-02 Blue DAK83-16B DRK83-16B M81969/14-03 Blue White
12 M22520/1-01 WA27FƗƗ M22520/1-02 Yellow DAK83-12B DRK83-12B M81969/14-04 Yellow White
100 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS
PLUG
M83723/75, /76, /77, /78
DL66R
FLANGE MOUNT
M83723/71 & M83723/72
DL60R

SHELL SIZE V DIA. MAX. W THREAD CLASS 2A
80.782 (19.86) .5000-20 UNF
10 0.926 (23.52) .6250-24 UNEF
12 1.043 (26.49) .7500-20 UNEF
14 1.183 (30.04) .8750-20 UNEF
16 1.305 (33.14) 1.000-20 UNEF
18 1.391 (35.33) 1.0625-18 UNEF
20 1.531 (38.88) 1.1875-18 UNEF
22 1.656 (42.06) 1.3125-18 UNEF
24 1.777 (45.13) 1.4375-18 UNEF
SHELL
SIZE
AA MAX. PANEL
THICKNESS A MAX. B +/-.005
(+/- 1.27) C MAX. D +/- .010
(+/- .254)
E +/-.016
(+/- .406)
W THREAD
CLASS 2A
G +/-.005
(+/- .127)
H DIA. +/-.005
(+/- .127)
8.087 (2.21) .118 (3.00) .828 (21.0) .594 (15.1) 1.300 (33.02) .781 (18.24) .062 (1.6) .5000-20 UNF 0.120 (3.05) 0.568 (14.42)
10 .087 (2.21) .118 (3.00) .954 (24.2) .719 (18.3) 1.300 (33.02) .781 (18.24) .062 (1.6) .6250-24 UNEF 0.120 (3.05) 0.685 (17.39)
12 .087 (2.21) .118 (3.00) 1.047 (26.6) .812 (20.6) 1.300 (33.02) .781 (18.24) .062 (1.6) .7500-20 UNEF 0.120 (3.05) 0.864 (21.94)
14 .087 (2.21) .118 (3.00) 1.141 (29.0) .906 (23.0) 1.300 (33.02) .781 (18.24) .062 (1.6) .8750-20 UNEF 0.120 (3.05) 0.989 (25.12)
16 .087 (2.21) .118 (3.00) 1.234 (31.3) .969 (24.6) 1.300 (33.02) .781 (18.24) .062 (1.6) 1.000-20 UNEF 0.120 (3.05) 1.113 (28.27)
18 .087 (2.21) .118 (3.00) 1.328 (33.7) 1.062 (27.0) 1.300 (33.02) .781 (18.24) .062 (1.6) 1.0625-18 UNEF 0.120 (3.05) 1.238 (31.44)
20 .212 (5.38) .212 (5.38) 1.453 (36.9) 1.156 (29.4) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.1875-18 UNEF 0.120 (3.05) 1.363 (34.62)
22 .212 (5.38) .212 (5.38) 1.578 (40.1) 1.250 (31.8) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.3125-18 UNEF 0.120 (3.05) 1.488 (37.79)
24 .212 (5.38) .212 (5.38) 1.703 (43.3) 1.375 (34.9) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.4375-18 UNEF 0.147 (3.73) 1.615 (41.02)

A (TYP)
(2)
B (TYP)
(2)
C MAX
D
(2)
E
.130
.190
AA PANEL
.125
MAX W THD
F
MAX
AA PANEL
.125
MAX
Y
E
D
(2)
G DIA
H DIA
B
(2)
(TYP)
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAXZ
M
R DIA
P
S MAX
(TYP)
T DIA
C MAX
DE
.130
.190
W THD
1.230 MAX
V
DIA MAX
W THD
130
190
A (TYP)
(2)
B (TYP)
(2)
C MAX
D
(2)
E
.130
.190
AA PANEL
.125
MAX W THD
F
MAX
AA PANEL
.125
MAX
Y
E
D
(2)
G DIA
H DIA
B
(2)
(TYP)
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAXZ
M
R DIA
P
S MAX
(TYP)
T DIA
C MAX
DE
.130
.190
W THD
1.230 MAX
V
DIA MAX
W THD
130
190
101
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS
JAM NUT RECEPTACLE
M83723/73 & M83723/74
DL64R

SHELL
SIZE BB MAX. PANEL K MAX. L +/-.016
(+/-.406)
M +/-.010
(+/-.254) C MAX. W THREAD
CLASS 2A PR DIA.
8.187 (4.75) .979 (24.87) 1.063 (26.99) .771 (19.58) 1.300 (33.02) .5000-20 UNF .605 (15.37) .635 (16.13)
10 .187 (4.75) 1.104 (28.04) 1.188 (30.16) .771 (19.58) 1.300 (33.02) .6250-24 UNEF .730 (18.54) .760 (19.30)
12 .187 (4.75) 1.291 (32.79) 1.378 (34.94) .771 (19.58) 1.300 (33.02) .7500-20 UNEF .917 (23.29) .947 (24.05)
14 .187 (4.75) 1.391 (35.33) 1.501 (38.11) .771 (19.58) 1.300 (33.02) .8750-20 UNEF .980 (24.89) 1.010 (25.65)
16 .187 (4.75) 1.516 (38.51) 1.626 (41.29) .771 (19.58) 1.300 (33.02) 1.000-20 UNEF 1.105 (28.07) 1.135 (28.83)
18 .187 (4.75) 1.641 (41.68) 1.751 (44.46) .771 (19.58) 1.300 (33.02) 1.0625-18 UNEF 1.229 (31.22) 1.260 (32.00)
20 .250 (6.35) 1.766 (44.86) 1.939 (49.24) .771 (19.58) 1.300 (33.02) 1.1875-18 UNEF 1.354 (34.39) 1.385 (35.18)
22 .250 (6.35) 1.954 (49.63) 2.063 (52.39) .771 (19.58) 1.300 (33.02) 1.3125-18 UNEF 1.479 (37.57) 1.510 (38.35)
24 .219 (5.56) 2.079 (52.81) 2.188 (55.56) .771 (19.58) 1.300 (33.02) 1.4375-18 UNEF 1.604 (40.74) 1.635 (41.53)

A (TYP)
(2)
B (TYP)
(2)
C MAX
D
(2)
E
.130
.190
AA PANEL
.125
MAX W THD
F
MAX
AA PANEL
.125
MAX
Y
E
D
(2)
G DIA
H DIA
B
(2)
(TYP)
K (TYP)
L DIA
C MAX
M
.130
.190
BB W THD
N MAXZ
M
R DIA
P
S MAX
(TYP)
T DIA
C MAX
DE
.130
.190
W THD
1.230 MAX
V
DIA MAX
W THD
130
190
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS Q
102 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS
SHELL
SIZE
DUMMY RECEPTACLES OLIVE DRAB OVER
CADMIUM PLATED
METAL DUSTCAP
FOR PLUGS FOR RECEPTACLE
FLANGED WITH SASH CHAIN
8M83723/61-28*M83723/59-28*M83723/60-28*
10 M83723/61-210*M83723/59-210*M83723/60-210*
12 M83723/61-212*M83723/59-212*M83723/60-212*
14 M83723/61-214*M83723/59-214*M83723/60-214*
16 M83723/61-216*M83723/59-216*M83723/60-216*
18 M83723/61-218*M83723/59-218*M83723/60-218*
20 M83723/61-220*M83723/59-220*M83723/60-220*
22 M83723/61-222*M83723/59-222*M83723/60-222*
24 M83723/61-224*M83723/59-224*M83723/60-224*
*Select plating code to match connector plating
A = Black Anodized
R = Electroless nickel
W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray)
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
ACCESSORIES
DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS
All dimensions in inches (millimeters in parenthesis)
STANDARD CABLE CLAMPS
SHELL
SIZE
STRAIGHT CLAMP 90° CABLE ENTRY
LOW COST SELF-LOCKING LOW COST SELF-LOCKING MAX MIN
8 M85049/52-1-8*M85049/52S8*M85049/51-1-8*M85049/51S8*.204 (5.18) .125 (3.18)
10 M85049/52-1-10*M85049/52S10*M85049/51-1-10*M85049/51S10*.286 (7.26) .187 (4.75)
12 M85049/52-1-12*M85049/52S12*M85049/51-1-12*M85049/51S12*.416 (10.57) .291 (7.39)
14 M85049/52-1-14*M85049/52S14*M85049/51-1-14*M85049/51S14*.476 (12.09) .351 (8.92)
16 M85049/52-1-16*M85049/52S16*M85049/51-1-16*M85049/51S16*.625 (15.88) .501 (12.72)
18 M85049/52-1-18*M85049/52S18*M85049/51-1-18*M85049/51S18*.706 (17.93) .518 (13.16)
20 M85049/52-1-20*M85049/52S20*M85049/51-1-20*M85049/51S20*.831 (21.11) .581 (14.76)
22 M85049/52-1-22*M85049/52S22*M85049/51-1-22*M85049/51S22*.956 (24.28) .644 (16.36)
24 M85049/52-1-24*M85049/52S24*M85049/51-1-24*M85049/51S24*1.081 (27.46) .706 (17.93)
*Select plating code to match connector plating
A = Black Anodized
R = Electroless nickel
W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray)
103
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS

STANDARD CABLE CLAMPS
DESCRIPTION PART NUMBER PREFIX STRAIGHT 90° 45°
Heat Shrink Boot Adapter M85049/60 X
Environmental
M85049/7 X
M85049/9 X
M85049/11 X
EMI/RFI
Non- Environmental
M85049/23 X
M85049/24 X
M85049/25 X
EMI/RFI Environmental
M85049/6 X
M85049/8 X
M85049/10 X
EMI/RFI Crimp Ring M85049/26 X
EMI/RFI Banding
M85049/82 X
M85049/83 X
M85049/84 X
Cable Tie
M85049/55 X
M85049/53 X
M85049/54 X
Wire Seal Compression
Nuts “E” M85049/31 X

104 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS

STEP 1: Strip wires. See above for
correct strip length for contact. Insert wire
into rear of contact. Wire insulation must
push against rear of contact. Wire must be
visible through inspection hole.
STEP 2:

CONTACT SIZE COLOR
20 Red
16 Blue
12 Yellow
STEP 3: Insert contact and wire into tool

fully until ratchet releases and allows
handles to expand; otherwise, contact
cannot be extracted from tool jaws.
Maintain slight insertion pressure on wire
while crimping contact to wire.*
*
STEP 1: 
contacts through cable clamp opening.
STEP 2: Use colored end of CIET tool for

To facilitate contact insertion, a minimum six
inches of free wire is recommended.
STEP 3: Slide tool on wire while
holding thumb against wire at opening.
Wire will slip into tool.
WIRE STRIPPING AND CONTACT CRIMPING
CONTACT INSERTION
correct crimp
incorrect crimp
105
For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change.
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS

STEP 4: With tool pressed against
shoulder of contact, starting at the center
cavity, insert wired contact and tool into
properly-identified cavity at rear of plug
with firm, even pressure. Do not use
excessive pressure.
STEP 5: When contact bottoms, a slight
click can be heard as tines of metal
retaining clip snap into place behind
contact shoulder.
STEP 6: Check face of plug or receptacle
for proper contact installation. In socket
inserts with a large number of contacts,
cavities are identified in a spiral pattern.

omission of a letter; a broken circle around
a cavity indicates transition between
capitals, lower case and double letters.
STEP 7: Withdraw tool from rear of plug.
To be sure that contact is locked, pull back
lightly on wire. Then remove tool from wire
and proceed with other contacts.
STEP 8:
unwired cavities with sealing plugs (insert
head first and leave end protruding for
ease of removal), assemble backshell on
rear of connector.
CONTACT INSERTION (CONT.)
106 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support www.peigenesis.com • sales@peigenesis.com
TE ConnECTiviTy DEUTSCH DL SEriES MiL-DTL-83723 SEriES iii ConnECTorS

STEP 1:
receptacle and slide hardware back along
wire bundle.
STEP 2: Using plastic or metal extraction
tool with proper color code corresponding

STEP 3: Insert tool into contact cavity
until tool tip bottoms against the contact
shoulder, expanding clip retaining tines.
STEP 4: Hold wire firmly in tool and

operation for all contacts to be extracted.
STEP 5: Fill any empty cavities with

or receptacle hardware.

CONTACT EXTRACTION

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