RPB-1600 Series Datasheet by MEAN WELL USA Inc.

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Model Encoding
Description
RPB-1600 is a 1.6KW single output AC/DC charger with a high power density up to 25W/inch . Three
3
embedded charging curves, specifically for the lead-acid batteries, are built into each model. Thanks to the
communication protocol, PMBus, and CANBus one spare curve can be further accommodated to fit other
types of batteries such as the li-ion batteries. Each model is cooled by the thermostatically controlled fan.
Moreover, RPB-1600 provides various protection mechanisms, offering the best safety for diversified
types of applications.
Charger for lead-acid batteries (Gel, flooded and AGM) and
Li-ion batteries (lithium iron and lithium manganese)
Built-in default 3 stage charging curves and programmable curve
Built-in I C interface, PMBus protocol
2
(Optional CANBus protocol)
Universal AC input / Full range
(Withstand 300VAC surge input for 5 seconds)
Built-in active PFC function
Forced air cooling by built-in DC fan
Output voltage and current programmable
Built-in OR-ing FET
Active current sharing up to 4800W(2+1)
Protections: Battery under voltage / Battery no connection
/ Short circuit / Over voltage / Over temperature
Optional conformal coating
5 years warranty
Features
1600W Intelligent Single Output Battery Charger RPB-1600 series
File Name:RPB-1600-SPEC 2019-07-29
3.35
Dimension
L
300
11.8
W
85
H
41 (1U)
(1U)
mm
inch1.61
*
*
*
*
*
*
Applications
Large scale DC UPS or emergency
backup system
Marine battery charger module
Electric scooter or vehicle charger station
Wastewater treatment system
Electrolysis system
Output wattage
Nominal voltage
Communication protocol option
12RPB - -1600
Series name
Type Communication Protocol
CAN
Blank PMBus protocol
CANBus protocol
Note
By request
In Stock
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MEAN WELL
SPECIFICATION
1600W Intelligent Single Output Battery Charger RPB-1600 series
RPB-1600-12 RPB-1600-24
MODEL
OUTPUT
VOLTAGE RANGE Note.4
FREQUENCY RANGE
POWER FACTOR (Typ.)
EFFICIENCY (Typ.)
INPUT
INRUSH CURRENT (Typ.)
LEAKAGE CURRENT
AC CURRENT (Typ.) Note.4
90 ~ 264VAC 127 ~ 370VDC
47 ~ 63Hz
0.97/230VAC at full load
91%
14A/115VAC 8A/230VAC
COLD START 35A/230VAC
<2mA / 240VAC
RPB-1600-48
92.5%
15A/115VAC 8.5A/230VAC
93.5%
OVER TEMPERATURE
OVER VOLTAGE 15.75 ~ 18.75V
Protection type : Shut down o/p voltage, re-power on to recover
Shut down o/p voltage, recovers automatically after temperature goes down
31.5 ~ 37.5V 63 ~ 75V
PROTECTION
REMOTE ON-OFF CONTROL
OUTPUT VOLTAGE
PROGRAMMABLE(PV) Note 5
OUTPUT CURRENT
PROGRAMMABLE(PC) Note 5
By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to Function Manual
FUNCTION
WORKING TEMP.
WORKING HUMIDITY
STORAGE TEMP., HUMIDITY
TEMP. COEFFICIENT
VIBRATION
-30 ~ +70 (Refer to "Derating Curve")
20 ~ 90% RH non-condensing
-40 ~ +85 , 10 ~ 95% RH non-condensing
±℃ 0.03%/ (0 ~ 50 )
ENVIRONMENT
10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY STANDARDS
WITHSTAND VOLTAGE
UL60950-1, TUV EN60950-1, approved
EAC TP TC 004
I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC
ISOLATION RESISTANCE
MTBF
DIMENSION
PACKING
OTHERS
154K hrs min. Telcordia SR-332 (Bellcore) ; 100.3K hrs min. MIL-HDBK-217F (25 )
300*85*41mm (L*W*H)
SAFETY &
EMC
(Note 6)
I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH
1.8Kg;6pcs/11.8Kg/1.3CUFT
NOTE 1. Modification for charger specification may be required for different battery specification. Please contact battery vendor and MEAN WELL for details.
2. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature.
3. This is MEAN WELL's suggested range. Please consult your battery manufacturer for their suggestions about maximum charging current limitation.
4. Derating may be needed under low input voltages. Please check the derating curve for more details.
5. PV/PC functions when users are not operating on PMBus/CANBus. SVR functions when users are neither operating on PMBus/CANBus nor using PV/PC.
6. The is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on charger
720 360 For guidance on how to a mm* mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives.
perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com)
7. The ambient temperature derating of 3.5 /1000m with fanless models and of 5 /1000m with fan models for operating altitude higher than 2000m(6500ft).℃℃
8. When charging lead acid battery or battery without BMS, use breaker to disconnect charger and battery after fully charged.
BOOST CHARGE VOLTAGE(Vboost)(default)
FLOAT CHARGE VOLTAGE(Vfloat)(default)
LEAKAGE CURRENT FROM
BATTERY (Typ.) Note.8
RECOMMENDED BATTERY
CAPACITY(AMP HOURS)
Note.3
14.4V 28.8V 57.6V
13.8V
<45mA
33 100 ~ 00Ah
27.6V 55.2V
23.5 ~ 30V 47.5 ~ 58.8V
1 0 ~ 50Ah85 92700 ~ Ah
VOLTAGE ADJ RANGE.
Note 5
11.5 ~ 15V
TEMPERATURE COMPENSATION
-3mV / / cell / (12V = 6 cells ; 24V = 12 cells ; 48V = 24 cells)
Adjustment of output voltage is allowable to 75 ~ 125% of nominal output voltage
Please refer to the Function Manual.
Please refer to the Function Manual.
Adjustment of output current is allowable to 20 ~ 100% of rated current
By built-in potentiometer, SVR
AUXILIARY POWER 5V @ 0.3A, 12V @ 0.8A
Compliance to EN61000-4-2,3,4,5,6,8,11, EN61000-6-2 (EN50082-2), Heavy industry level, criteria A, EAC TP TC 020
Compliance to EN55032 (CISPR32) Conduction Class B, Radiation Class A ; EN61000-3-2,-3, EAC TP TC 020
EMC IMMUNITY
EMC EMISSION
File Name:RPB-1600-SPEC 2019-07-29
ALARM SIGNAL Isolated signal output for T-alarm and DC OK
CONSTANT CURRENT(CC)(default)
100A 55A 27.5A
u u
1600W Intelligent Single Output Battery Charger RPB-1600 series
File Name:RPB-1600-SPEC 2019-07-29
Block Diagram
Derating Curve Static Characteristics
AMBIENT TEMPERATURE ( )
LOAD (%)
230VAC
Input only
-30 -25 0-10 15 30 50 60 70
20
40
60
50
80
100
(HORIZONTAL)
LOAD (%)
INPUT VOLTAGE (VAC) 60Hz
90 100 115 180 264
80
90
100
70
60
50
40
30
PFC fosc : 90KHz
PWM fosc : 70KHz
LIMITING
ACTIVE
CURRENT
INRUSH
CONTROL
I/P RECTIFIERS
&
FILTER
SWITCHING
POWER
RECTIFIERS
FILTER
EMI
PWM CIRCUIT
DETECTION
POWER
AUX
&
PFC
FILTER
&
12V/0.8A
AUX POWER
PFC
CONTROL
5V/0.3A
MCU
DETECTION
CIRCUIT
O.V.P.
MCU
O.T.P.
DA/DB
PV/PC
DC-OK
SDA/SCL
T-Alarm
Remote ON-OFF
FAN
+V
RECTIFIERS
ORING
FET
-V
ORING FET
CONTROL
TRANSCEIVERS
DATA
ISOLATION
(CANH/CANL)
MW MEAN WELL
Function Manual
In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE.
4. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim)
EXTERNAL VOLTAGE (DC)
CN1
PIN14 -V-signal
PIN12 PV
+V
-V
Suitable for lead-acid batteries (flooded, Gel andAGM) and
Li-ion batteries (lithium iron and lithium manganese).
1600W Intelligent Single Output Battery Charger RPB-1600 series
9
1836
OUTPUT VOLTAGE(V)
EXTERNAL VOLTAGE (DC)
122448
153060
RPB-1600-48 RPB-1600-24 RPB-1600-12
0.40001 4.7 5 V
Non-Linear
1.PMBus Communication Interface
2.Charging Curve
RPB-1600 supports PMBus Rev. 1.1 with maximum 100KHz bus speed, allowing information reading, status monitoring, output trimming, etc. For details,
By factory default, this charger performs the default curve which can be programmed via PMBus and CANBus. PIN10 and PIN14 on CN1 are thus
shorted by default.
, change to a 2 stage curve, a different curve frequently used for certain types of batteries in the industry, switchTo disable/ enable the charging curve
to PMBus, CANBus, PV/PC or SVR control instead and so on, please refer to the Installation Manual.
Default 3 stage charging curve
please refer to the Installation Manual.
Charge Current
Constant Current
stage 1 stage 2 stage 3
Constant Voltage Float
Start
3 Stage
Charge Voltage
100% CC
10% CC
boost
float
V
V
Orange
Charger fail if charging time
exceed charging timeout
Green
Color of LED
Status Indicator
3. Front Panel LED Indicators & Corresponding Signal at Function Pins
LED
Green
Orange
Red
Float (stage 3)
Charging (stage 1 or stage 2)
Description
Abnormal status (OTP, OLP, Fan Fail, Charging timeout.)
Embedded 3 stage charging curve
MODEL
CC (default)
12V 100A
24V 55A
48V 27.5A
V
boost
14.4
28.8
57.6
14
28
56
14.2
28.4
56.8
14.5
29
58
V
float
13.8
27.6
55.2
13.6
27.2
54.4
13.4
26.8
53.6
13.5
27
54
Description
Default, programmable
Default, programmable
Default, programmable
Pre-defined, gel battery
Pre-defined, gel battery
Pre-defined, gel battery
Pre-defined, flooded battery
Pre-defined, flooded battery
Pre-defined, flooded battery
Pre-defined, AGM battery
Pre-defined, AGM battery
Pre-defined, AGM battery
File Name:RPB-1600-SPEC 2019-07-29
, SBP-001, the smart battery charging programmer designed by MEAN WELL, and a personalTo program the parameters of the charging curve
computer are needed. Please contact MEAN WELL for details.
EXTERNAL VOLTAGE (DC)
CN1
PIN14 -V-signal
PIN11 PC
+V
-V
5. Output Current Programming (or, PC / remote current programming / dynamic current trim)
Iout
V
0.4 1 4.7 5
20
100
EXTERNAL VOLTAGE (VDC)
OUTPUT CURRENT (%)
Non-Linear
The output current can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE.
6. Remote ON-OFF Control
The power supply can be turned ON/OFF individually or along with other units in parallel by using the "Remote ON-OFF" function.
Between Remote ON-OFF and +5V-AUX
Switch Short
Switch Open
Power Supply Status
ON
OFF
switch
PIN4 Remote ON-OFF
PIN16 RTH-
PIN3 +5V-AUX
PIN15 RTH+
CN1
CN1
+V
+V
-V
-V
1600W Intelligent Single Output Battery Charger RPB-1600 series
File Name:RPB-1600-SPEC 2019-07-29
To exploit the temperature compensation function, please attach
the temperature sensor, NTC, which is enclosed with the charger,
to the battery or the battery's vicinity.
The charger is able to work normally without the NTC.
7.Temperature Compensation
Unit 1
Unit 2
Unit 3
15
15
15
16
16
16
NTC
When multiple chargers are connected in parallel, please configure with the NTC
as exhibited in the diagram .
If the temperature compensation is not required, RTH+ (PIN15) and RTH- (PIN16)
from each unit still need to be connected.
NTC
8. Alarm Signal Output
There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current
is 10mA.
PIN6 T-ALARM
PIN2 GND-AUX
Application
Circuit
PIN5 DC OK
CN1 +V
-V
MW MEAN WELL H‘I
9.Current Sharing with Remote Sensing
RPB-1600 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below :
Parallel
CN500 CN500 CN500SW1 SW1 SW1
PSU1 PSU2 PSU3
1 unit X
OFF
ON
ON ONV
VVON
V
ONV
2 unit
3 unit
RPB-1600 RPB-1600 RPB-1600
+V
If the lines of CN500 are too long, they should
be twisted in pairs to avoid the noise.
-V
LOAD
PSU2 CN500 PSU3 CN500
PSU1 CN500
Fig 5.1
TB1
-V
+V
TB1
-V
+V
TB1
-V
+V
PSU1 PSU2 PSU3
1600W Intelligent Single Output Battery Charger RPB-1600 series
File Name:RPB-1600-SPEC 2019-07-29
The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
Difference of output voltages among parallel units should be less than 0.2V.
The total output current must not exceed the value determined by the following equation:
the current shared among units may not be balanced.
※ ×When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit) (Number of unit)
CN500/SW1 Function pin connection
Maximum output current at parallel operation=(Rated current per unit) (Number of unit) 0.9××
-V(signal)DA,DB and are connected mutually in parallel.
DADADA
DBDBDB
DBDBDB
333
222444666
DADADA -V(signal)-V(signal)-V(signal)
-V(signal)-V(signal)-V(signal)
111 555
(V : CN500 connected ; X : CN500 not connected.)
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1600W Intelligent Single Output Battery Charger RPB-1600 series
Mechanical Specification
Case No.250 Unit:mm
Mounting Instruction
Hole No. Recommended Screw Size MAX. Penetration Depth LRecommended mounting torque
1
2
M3 6mm
M4 7mm
4Remote
ON-OFF
2
7,8,9
10
GND-AUX Auxiliary voltage output GND.
The signal return is isolated from the output terminals (+V & -V).
Pin No.
5
6
3
1
Function
DC-OK
T-ALARM
+5V-AUX
+12V-AUX
Description
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2).
Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2).
The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by “Remote ON-OFF
The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by “Remote ON-OFF”.
12
11
PV
PC
Connection for output voltage . (Note.1)programming
15 RTH+
High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails.
Low ( ~ 0.5V) : When the internal temperature is normal, and when Fan normally works.-0.1
The maximum sourcing current is 10mA and only for output(Note.2)
Connection for output current programming. (Note.1)
1
2
15
16
Control Pin No. Assignment( ) : HRS DF11-16DP-2DS or equivalentCN1
Mating Housing
Terminal
HRS DF11-16DS or equivalent
HRS DF11-**SC or equivalent
68K cm~-gf
7~1 Kgf-cm0
16 RTH-
Note1: Non-isolated signal, referenced to the [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX.
15
16
LED SW1
2
8
-V
+V
2
1
10
2
3
9
I/P
CN1 CN500
28
38
1
2
12 max.
13
(Bottom View)
3-M3 L=4
16.1
70
7.5
264.7
5.8 252
(TOP View)
22.8
22.8
42.5
41
300
5.8 252
1
11
2 2
2 2
2-M4 L=5
2-M4 L=5
1
7
Air flow
85
direction
30
21.6
29.6
20
SVR
Temperature sensor(NTC, 5KOhm) comes along with the charger can be connected to the unit to allow temperature
compensation of the charging voltage.
Low (-0.1 ~ 0.5V) : When Vout 8V/16V/32V . The maximum sourcing current is 10mA and only for output. (Note.2)±1V
DC OK is associated with battery low protection.
High (4.5 ~ 5.5V) : When the Vout 8V/16V/32V .±1V
PMBus / CANBus interface address lines. (Note.1)
Charging mechanism control. This pin determines, for charging operation, whether charging curve is used, or control over
PMBus, PV/PC or SVR is used. Please refer to the installation Manual. (Note.1)
A0,A1,A2
D0
The unit can turn the output ON/OFF by electrical signal or dry contact between and . (Note.2)Remote ON/OFF +5V-AUX
Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V.
13
14
+V (Signal)
-V (Signal)
Positive output voltage signal.
Negative output voltage signal.
It cannot be connected directly to the load.
It is for certain function reference; it cannot be connected directly to the load.
ψ6.5
2-M3
Mounting Screw
Mounting Surface Chassis of RPB-1600
File Name:RPB-1600-SPEC 2019-07-29
MW MEAN WELL
1600W Intelligent Single Output Battery Charger RPB-1600 series
File Name:RPB-1600-SPEC 2019-07-29
AC Input Terminal Pin No. Assignment
Pin No.
1
3
2
Assignment Diagram Maximum mounting torque
8Kgf-cm
AC/N
AC/L
FG
Pin No.
Pin No.
1,2
1,2
7
8
5,6
3,4
Function
Function
DA
Terminal
resistance
SDA
CANH
SCL
CANL
DB
Description
Description
Differential digital signal for parallel control. (Note.1)
SW1 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function.
Differential digital signal for parallel control. (Note.1)
For PMBus model: Serial Data used in the PMBus interface. (Note.2)
For CANBus model: Data line used in CANBus interface. (Note.2)
For PMBus model: Serial Clock used in the PMBus interface. (Note.2)
For CANBus model: Data line used in CANBus interface. (Note.2)
Control Pin No. Assignment(SW1)
7
8
1
2
Control Pin No. Assignment( ) : HRS DF11-8DP-2DS or equivalentCN500
Mating Housing
Terminal
HRS DF11-8DS or equivalent
HRS DF11-**SC or equivalent
-V (Signal) Negative output voltage signal.
It is for certain function reference; it cannot be connected directly to the load.
Note1: Non-isolated signal, referenced to [-V(signal)].
Note2: Isolated signal, referenced to GND-AUX.

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