BC Series Installation Component Housing Datasheet by Phoenix Contact

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© PHOENIX CONTACT 2016-02-12
102981_en_05
BC...
Data sheet
1 Description
The installation component housings of the BC... series are
suitable for use in common installation distributor boxes and
comply with the standard DIN 43880.
The component housings are available in five different de-
sign widths, from the width of one horizontal pitch (1TE =
17.8 mm) up to nine horizontal pitches (9TE = 161.6 mm).
Starting with the design width 2TE (35.6 mm), the installa-
tion space for PCB connection technology is available in two
different installation depths:
The connection technology for BC...U11 has 11 mm of
space. This is ideal for the use of connection technolo-
gy with small pitch dimensions (e.g. COMBICON com-
pact)
The installation space for connection technology with
BC...U22 has been maximized to 22 mm of space. For
instance, double-level connection terminal blocks or
RJ45 connectors can be mounted.
With BC 161,6 modular, the side panels in each of the six
segments on each side of the housing can be arranged in
three different positions. When the side panel is located at
the innermost position, the installation space for connection
technology is maximized to 22 mm. The installation space
for connection technology is 11 mm for the middle side
panel position. When the side panel is located at the outer-
most position, the installation space for connection technol-
ogy is closed off.
The PCBs can be installed parallel or perpendicular to the
DIN rail starting at 2TE. The perpendicular PCBs can, how-
ever, be aligned either parallel or transverse to the DIN rail.
In all cases the PCBs can be snapped in at different loca-
tions.
The cover is available in two versions:
Transparent, hinged and can be sealed
In the same light gray color as the housing, permanently
snapped onto the upper housing part
The component housings are mounted on an NS 35 DIN rail.
Optionally, a 16-pos. DIN rail connector can be inserted in
the DIN rail. This serves to establish automatic contact from
device to device. With the bus connector, data and energy
transmission can be serial or parallel (4 x power, 2 x serial,
10 x parallel). Individual devices can be easily plugged in or
unplugged without breaking up the group of modules.
The 3D housing data can be found at phoenixcontact.net/products.
Make sure you always use the latest documentation.
It can be downloaded at phoenixcontact.net/products.
This data sheet is valid for all products listed on the following page:
Installation component housing of the BC... series
BC... installation component housing
Overview of BC Products
102981_en_05 PHOENIX CONTACT 2
Table of contents
1 Description .................................................................. 1
2 Overview of BC Products ............................................ 2
3 Ordering data .............................................................. 4
3.1 Ordering data (1TE to 9TE) ................................. 4
3.2 Order key for BC 161,6 modular – upper part ...... 7
3.3 Selecting the right connection technology ........... 8
4 Technical data............................................................. 9
5 Housing dimensions.................................................. 10
5.1 Dimensions of housing ...................................... 10
5.2 Dimensions of DIN rail connector ...................... 11
6 PCB arrangement for BC 17,8 (1TE) ......................... 12
6.1 PCB dimensions................................................ 12
6.2 Inner dimensions ............................................... 14
6.3 Circuit diagram of DIN rail connector with
2 and 3 slots ...................................................... 15
6.4 Dimensional drawing of connector for DIN rail
connector .......................................................... 15
7 PCB arrangement for BC 2TE – 9TE ......................... 16
7.1 Plug-in positions for horizontal PCBs................. 16
7.2 Circuit board dimensions for PCB 1, horizontal . 17
7.3 Circuit board dimensions for PCB 2 to 8, horizontal
25
7.4 Circuit board dimensions for PCB 9, horizontal . 26
7.5 Perpendicular PCBs – transverse to the DIN rail 30
7.6 Perpendicular PCBs – parallel to the DIN rail..... 31
8 PCB arrangement for BC 161,6 modular ................... 32
8.1 Plug-in positions for horizontal PCBs................. 32
8.2 Versions for the terminal installation space........ 33
8.3 Circuit board dimensions for PCB 1, horizontal . 34
8.4 Circuit board dimensions for PCB 2 to 8, horizontal
36
8.5 Circuit board dimensions for PCB 9, horizontal . 40
8.6 Perpendicular PCBs (BC 161,6 modular) .......... 41
9 DIN rail connector with 1 slot (2TE – 9TE) ................. 45
9.1 Circuit diagram of DIN rail connector ................. 45
9.2 Dimensional drawing of connector for DIN rail
connector .......................................................... 45
2 Overview of BC Products
Figure 1 Overview
Housing cover,
transparent with fitted cover
Upper housing part
U22
Upper housing part
U11
Housing cover, light gray
Lower housing part
DIN rail connector HBUS...
Powerplug
Filler plug U22 Filler plug
U11
BC... installation component housing
Overview of BC Products
102981_en_05 PHOENIX CONTACT 3
Figure 2 Overview of design widths with corresponding DIN rail connector HBUS
BC 35,6…
(2TE)
BC 53,6…
(3TE)
BC 71,6…
(4TE)
BC 107,6…
(6TE)
BC 17,8…
(1TE)
HBUS 35,6…1S…
HBUS 53,6…1S…
HBUS 71,6…1S…
HBUS 35,6…2S…
HBUS 53,6…3S…
BC 161,6…
(9TE)
HBUS 107,6…1S…
HBUS 161,6…1S…
BC... installation component housing
Ordering data
102981_en_05 PHOENIX CONTACT 4
3 Ordering data
3.1 Ordering data (1TE to 9TE)
Design width 17.8 mm (1TE)
Description Type Order No. Pcs. / Pkt.
Lower housing part BC 17,8 UT HBUS BK 2896241 10
Upper housing part, for horizontal PCB connection with 3.5 mm or 5 mm
pitch
BC 17,8 OTU MKDSO KMGY 2279732 10
Housing cover, permanently snapped onto the upper housing part, in the
same light gray color as the housing
BC 17,8 DKL R KMGY 2896144 10
Housing cover, hinged, can be sealed, transparent, including fitted cover BC 17,8 DKL S TRANS 2896102 10
Accessories
PCB terminal block, for soldering onto PCB,
3.5 mm pitch, number of positions: 4
Left
Right
MKDSO 1,5/ 4-L-3,5 KMGY
MKDSO 1,5/ 4-R-3,5 KMGY
2278432
2278429
50
50
PCB terminal block, for soldering onto PCB, 5 mm pitch,
number of positions: 3
Left
Right
MKDSO 2,5/3-L KMGY
MKDSO 2,5/3-R KMGY
2854102
2854092
50
50
DIN rail connector,
16-pos., 18-pos.
slots to the PCB 2 Slots
3 Slots
HBUS 35,6-16P-2S BK
HBUS 53,6-16P-3S BK
2896319
2896322
10
10
Power plug for DIN rail connector, with 16 free cable ends
with a cross section of 0.25 mm², 500 mm long
Socket strip
Pin strip
BL2-2,54/16-ST
SL2-2,54/16-ST
2896335
2896348
50
50
Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10
Filler plug for empty terminal space ME 17,5 OTU-MKDSO KMGY 2854115 50
Design width 35.6 mm (2TE)
Description Type Order No. Pcs. / Pkt.
Lower housing part BC 35,6 UT HBUS BK 2896254 10
Upper housing part, with vents, terminal installation depth 11.1 mm BC 35,6 OT U11 KMGY 2896034 10
Upper housing part, with vents, terminal installation depth 22.35 mm BC 35,6 OT U22 KMGY 2896047 10
Housing cover, permanently snapped onto the upper housing part, in the
same light gray color as the housing
BC 35,6 DKL R KMGY 2896157 10
Housing cover, hinged, can be sealed, transparent, including fitted cover BC 35,6 DKL S TRANS 2896115 10
Accessories
DIN rail connector,
16-pos., 18-pos.
slot to the PCB 1 Slot HBUS 35,6-16P-1S BK 2896283 10
Power plug for DIN rail connector, with 16 free cable ends
with a cross section of 0.25 mm², 500 mm long
Socket strip
Pin strip
BL2-2,54/16-ST
SL2-2,54/16-ST
2896335
2896348
50
50
Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10
Filler plug for empty terminal space, 17.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 17,6 BS U11 KMGY
BC 17,6 BS U22 KMGY
2896186
2896199
50
50
Filler plug for empty terminal space, 35.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 35,6 BS U11 KMGY
BC 35,6 BS U22 KMGY
2896209
2896212
50
50
BC... installation component housing
Ordering data
102981_en_05 PHOENIX CONTACT 5
Design width 53.6 mm (3TE)
Description Type Order No. Pcs. / Pkt.
Lower housing part BC 53,6 UT HBUS BK 2896403 10
Upper housing part, with vents, terminal installation depth 11.1 mm BC 53,6 OT U11 KMGY 2896416 10
Upper housing part, with vents, terminal installation depth 22.35 mm BC 53,6 OT U22 KMGY 2896429 10
Housing cover, permanently snapped onto the upper housing part, in the
same light gray color as the housing
BC 53,6 DKL R KMGY 2896432 10
Housing cover, hinged, can be sealed, transparent, including fitted cover BC 53,6 DKL S TRANS 2896445 10
Accessories
DIN rail connector,
16-pos., 18-pos.
slot to the PCB 1 Slot HBUS 53,6-16P-1S BK 2896458 10
Power plug for DIN rail connector, with 16 free cable ends
with a cross section of 0.25 mm², 500 mm long
Socket strip
Pin strip
BL2-2,54/16-ST
SL2-2,54/16-ST
2896335
2896348
50
50
Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10
Filler plug for empty terminal space, 17.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 17,6 BS U11 KMGY
BC 17,6 BS U22 KMGY
2896186
2896199
50
50
Filler plug for empty terminal space, 35.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 35,6 BS U11 KMGY
BC 35,6 BS U22 KMGY
2896209
2896212
50
50
Filler plug for empty terminal space, 53.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 53,6 BS U11 KMGY
BC 53,6 BS U22 KMGY
2896225
2896238
50
50
Design width 71.6 mm (4TE)
Description Type Order No. Pcs. / Pkt.
Lower housing part BC 71,6 UT HBUS BK 2896267 10
Upper housing part, with vents, terminal installation depth 11.1 mm BC 71,6 OT U11 KMGY 2896050 10
Upper housing part, with vents, terminal installation depth 22.35 mm BC 71,6 OT U22 KMGY 2896063 10
Housing cover, permanently snapped onto the upper housing part, in the
same light gray color as the housing
BC 71,6 DKL R KMGY 2896160 10
Housing cover, hinged, can be sealed, transparent, including fitted cover BC 71,6 DKL S TRANS 2896128 10
Accessories
DIN rail connector,
16-pos., 18-pos.
slot to the PCB 1 Slot HBUS 71,6-16P-1S BK 2896296 10
Power plug for DIN rail connector, with 16 free cable ends
with a cross section of 0.25 mm², 500 mm long
Socket strip
Pin strip
BL2-2,54/16-ST
SL2-2,54/16-ST
2896335
2896348
50
50
Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10
Filler plug for empty terminal space, 17.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 17,6 BS U11 KMGY
BC 17,6 BS U22 KMGY
2896186
2896199
50
50
Filler plug for empty terminal space, 35.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 35,6 BS U11 KMGY
BC 35,6 BS U22 KMGY
2896209
2896212
50
50
BC... installation component housing
Ordering data
102981_en_05 PHOENIX CONTACT 6
Design width 107.6 mm (6TE)
Description Type Order No. Pcs. / Pkt.
Lower housing part BC 107,6 UT HBUS BK 2896270 10
Upper housing part, with vents, terminal installation depth 11.1 mm BC 107,6 OT U11 KMGY 2896076 10
Upper housing part, with vents, terminal installation depth 22.35 mm BC 107,6 OT U22 KMGY 2896089 10
Housing cover, permanently snapped onto the upper housing part, in the
same light gray color as the housing
BC 107,6 DKL R KMGY 2896173 10
Housing cover, hinged, can be sealed, transparent, including fitted cover BC 107,6 DKL S TRANS 2896131 10
Accessories
DIN rail connector,
16-pos., 18-pos.
slot to the PCB 1 Slot HBUS 107,6-16P-1S BK 2896306 10
Power plug for DIN rail connector, with 16 free cable ends
with a cross section of 0.25 mm², 500 mm long
Socket strip
Pin strip
BL2-2,54/16-ST
SL2-2,54/16-ST
2896335
2896348
50
50
Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10
Filler plug for empty terminal space, 17.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 17,6 BS U11 KMGY
BC 17,6 BS U22 KMGY
2896186
2896199
50
50
Filler plug for empty terminal space, 35.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 35,6 BS U11 KMGY
BC 35,6 BS U22 KMGY
2896209
2896212
50
50
Filler plug for empty terminal space, 53.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 53,6 BS U11 KMGY
BC 53,6 BS U22 KMGY
2896225
2896238
50
50
Design width 161.6 mm (9TE)
Description Type Order No. Pcs. / Pkt.
Lower housing part BC 161,6 UT HBUS BK 2278500 10
Upper housing part, with vents, terminal installation depth 11.1 mm BC 161,6 OT U11 KMGY 2278513 10
Upper housing part, with vents, terminal installation depth 22.35 mm BC 161,6 OT U22 KMGY 2278526 10
Housing cover, permanently snapped onto the upper housing part, in the
same light gray color as the housing
BC 161,6 DKL R KMGY 2278539 10
Housing cover, hinged, can be sealed, transparent, including fitted cover BC 161,6 DKL S TRANS 2278542 10
Accessories
DIN rail connector,
16-pos., 18-pos.
slot to the PCB 1 Slot HBUS 161,6-16P-1S BK 2278555 10
Power plug for DIN rail connector, with 16 free cable ends
with a cross section of 0.25 mm², 500 mm long
Socket strip
Pin strip
BL2-2,54/16-ST
SL2-2,54/16-ST
2896335
2896348
50
50
Cover cap set, 3-piece, for protecting empty DIN rail connectors HBUS-B SET BK 2278173 10
Filler plug for empty terminal space, 17.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 17,6 BS U11 KMGY
BC 17,6 BS U22 KMGY
2896186
2896199
50
50
Filler plug for empty terminal space, 35.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 35,6 BS U11 KMGY
BC 35,6 BS U22 KMGY
2896209
2896212
50
50
Filler plug for empty terminal space, 53.6 mm design
width, for terminal installation depth
11 mm
22 mm
BC 53,6 BS U11 KMGY
BC 53,6 BS U22 KMGY
2896225
2896238
50
50
BC... installation component housing
Ordering data
102981_en_05 PHOENIX CONTACT 7
3.2 Order key for BC 161,6 modular – upper part
With BC 161,6 modular, the side panel for each segment on
each side of the housing can be arranged in three different
positions.
When the side panel is located at the innermost posi-
tion, the installation space for connection technology is
maximized to 22 mm (see Figure 3, pos. 1 and 2).
In the middle side panel position there is 11 mm of
space on the outside for the connection technology
(see Figure 3, pos. 3 and 4).
The maximum mounting surface for the PCB is avail-
able when the side panel of the upper housing part is
flush with the outside edge of the lower housing part
(see Figure 3, pos. 5 and 6)
Figure 3 Positions for order key
Example for Figure 3:
BC 161,6 OT 221100 KMGY
Side panel
Locations 1 and 2: inside
Locations 3 and 4: middle
Locations 5 and 6: outside
Ordering data for example configurations
The corresponding lower housing part and the accessories
can be found in the ordering data for design width 161.6 mm
(9TE) (see page 6).
Location
xxxxxxx / BC 161,6 OT /1 / 2 /3 / 4 /5 /6 /KMGY
No. is as-
signed by
Phoenix
Contact
after receipt
of the order
Side panel
0 = outside
1 = middle
2 = inside
Housing
color: light
gray
Ordering data for upper part of BC 161,6 modular
Description Type Order No. Pcs. /
Pkt.
Upper housing part, with
vents,
1 x terminal installation depth of
22 mm at pos. 5, all other termi-
nal spaces closed
BC 161,6 OT
000020 KMGY
2201450 10
Upper housing part, with
vents,
1 x terminal installation depth of
22 mm at pos. 3, all other termi-
nal spaces closed
BC 161,6 OT
002000 KMGY
2201451 10
Upper housing part, with
vents,
2 x terminal installation depth of
22 mm at pos. 5 and 6, all other
terminal spaces closed
BC 161,6 OT
000022 KMGY
2201454 10
BC... installation component housing
Ordering data
102981_en_05 PHOENIX CONTACT 8
3.3 Selecting the right connection technology
Module BC
17,8
BC 35,6 BC 53,6 BC 71,6 BC 107,6 BC 161,6
U11 U22 U11 U22 U11 U22 U11 U22 U11 U22
MKDSO 1,5/4-L-3,5 X ––––––––––
MKDSO 1,5/4-R-3,5 X
MKDSO 2,5/3-L X ––––––––––
MKDSO 2,5/3-R X
MKDS 1,5/... HT XXXXXXXXXX
MKDSN 2,5/... HT X X X X X X X X X X
MKDS 3/... HT XXXXXXXXXX
MKDS 1,5/... X X X X X X X X X X
MKDSP 1,5/… XXXXXXXXXX
MKDSN 2,5/... X X X X X X X X X X
MKDS 3/... XXXXXXXXXX
MKDSP 3/… X X X X X X X X X X
MKKDSH 3/… XXXXXXXXXX
GMKDS 1,5/… X X X X X X X X X X
GMKDS 3/… XXXXXXXXXX
GMKDSP 3/… X X X X X X X X X X
SPTA 1/...-3,5 XXXXXXXXXX
SPTA 1/...-5,0 X X X X X X X X X X
MKKDS 1,5/… X X X X X
MKKDS 3/… X X X X X
MKKDSG 3/… X X X X X
ZFKKDS 1,5C-5,0 X X X X X
FK-MPT 0,5/...-3,5-H XXXXXXXXXX
FK-MPT 0,5/…ST-3,5 X X X X X X X X X X
PTSA 0,5/...-2,5-Z XXXXXXXXXX
PTSA 0,5/...-2,5-F X X X X X X X X X X
PTSA 1,5/...-3,5-Z XXXXXXXXXX
PTSA 1,5/...-3,5-F X X X X X X X X X X
PTS 1,5/...-5,0-H XXXXXXXXXX
PT 1,5/...-5,0-H X X X X X X X X X X
PT 1,5/...-PH-5,0 XXXXXXXXXX
PT 1,5/...-5,0-H X X X X X X X X X
PT 2,5/4-7,5-H XXXXXXXXXX
PTDA 1,5/...-PH-3,5 X X X X X
PTDA 1,5/...-PH-5,0 X X X X X
PT 2,5/...-PVH-5,0 X X X X X
PST 1,3/...-LH-5,0 X X X X X
PST 1,3/...-LV-5,0 X X X X X
PST 1,0/...-3,5 XXXXXXXXXX
PST 1,3/...-5,0 X X X X X X X X X X
VS-08-BU-RJ45… – X – X – X – X – X
BC... installation component housing
Technical data
102981_en_05 PHOENIX CONTACT 9
4 Technical data
Electrical data
Power dissipation PV at 20°C in the horizontal mounting position, aligned with-
out distance
BC 17,8
BC 35,6
BC 53,6
BC 71,6
BC 107,6
BC 161,6
2.95 W
4.78 W
7.21 W
11.95 W
13.08 W
16.95 W
DIN rail connector HBUS 60 V
DIN rail connector HBUS, current carrying capacity for each contact 3 A, maximum total current 25 A
Housing version
Insulation material Polycarbonate
Inflammability class according to UL 94 V0
Color of lower housing part Black
Color of upper housing part Light gray
I62 ICIB 72 54 36 17.5 |]|]|]|]|]|]|]|]|]|]|] |]|]|]|]|]|]|] |]|]|]|]|]|]|]|]|]|]|] |]|]|]|]|]|]|]|]|]|]|]|]|]|] |]|]|]|]|]|]|]|]|]|]|] |]|]|]|]|]|]|]|]|]|]|] |]|]|]|]|]|]|] 50 fi |:| Us SD 50 :2 :2
BC... installation component housing
Housing dimensions
102981_en_05 PHOENIX CONTACT 10
5 Housing dimensions
5.1 Dimensions of housing
Figure 4 BC...U11, side view Figure 5 BC...U22, side view
Figure 6 Exterior and interior dimensions
Dimensions and tolerances acc. to DIN 43880
62,2
89,7
11,1 11,1
62,2
89,7
22,35
22,35
17,5
15,1
36
32
54
50 50 5050 50 50
72
32 32
108 162
-0,5-0,5-0,5-0,5-0,5
+0,5 00000
0
BC 17,8 ... BC 35,6 ... BC 53,6 ... BC 71,6 ... BC 107,6 ... BC 161,6 ...
Interior dimensions, top view
Exterior dimensions, front view
BC... installation component housing
Housing dimensions
102981_en_05 PHOENIX CONTACT 11
5.2 Dimensions of DIN rail connector
Figure 7 Dimensions of DIN rail connector HBUS and DIN rail NS 35
EN 50022, NS 35 x 7,5
37,1
3,2
7,6
6
a
4,7
1
1
Dimensions for a
HBUS 35,6-16P-1S BK 35.6 mm
HBUS 35,6-16P-2S BK 35.6 mm
HBUS 53,6-16P-1S BK 53.6 mm
HBUS 53,6-16P-3S BK 53.6 mm
HBUS 71,6-16P-1S BK 71.6 mm
HBUS 161,6-16P-1S BK 161.6 mm
W/A
BC... installation component housing
PCB arrangement for BC 17,8 (1TE)
102981_en_05 PHOENIX CONTACT 12
6 PCB arrangement for BC 17,8 (1TE)
6.1 PCB dimensions
Figure 8 Upper side – mounting side of BC 17,8
PCB thickness Maximum 1.5 mm
Locked area, no components at
these positions
28,8
6,9
3,35
5,55
5
10
5
10
18,15
23,05
35,65
42,05
43,8
51
38,4
37,5
42,3
57,6
62,4
47,6
84,3
@ng BEE V//A
BC... installation component housing
PCB arrangement for BC 17,8 (1TE)
102981_en_05 PHOENIX CONTACT 13
Figure 9 Lower side – soldering side of BC 17,8
MKDSO 2,5/3 R MKDSO 2,5/3 L
0,5
30
°
R 1,2
45°
R 1,2
R1,2
R 1,2
R1,2
A
APCB surface, when no fitted
cover is used
PCB thickness Maximum 1.5 mm
Locked area, no components at
these positions
BC... installation component housing
PCB arrangement for BC 17,8 (1TE)
102981_en_05 PHOENIX CONTACT 14
6.2 Inner dimensions
Figure 10 Inner dimensions BC 17,8
1,5
11,08
2,53
BC... installation component housing
PCB arrangement for BC 17,8 (1TE)
102981_en_05 PHOENIX CONTACT 15
6.3 Circuit diagram of DIN rail connector with
2 and 3 slots
Figure 11 Circuit diagram HBUS 35,6-16P-2S BK
Figure 12 Circuit diagram for HBUS 53,6-16P-3S BK
6.4 Dimensional drawing of connector for DIN rail
connector
Figure 13 Dimensional drawing of connector on perpen-
dicular PCB (in BC 17,8) for contacting in the
DIN rail connector
Contacts
Contact 1 ... 4 Power
Contact 5 ... 16 Signal
Air and creepage distances
... to the DIN rail min. 0.23 mm
... between one another min. 0.13 mm
... between power and signal min. 0.8 mm
Current carrying capacity for each contact
3 A, maximum total current 25 A
12
3
5
8
21
43
56
78
10 9
12 11
14 13
15a15b
16a16b
21
43
56
78
10 9
12 11
14 13
15a15b
16a16b
4
1
3
56
78
12
910
11
13 14
15 16
4
2
6
8
12
10
14
16
1
3
5
7
9
11
13
15
12
21
43 3
5
8
56
78
10 9
12 11
14 13
15a15b
16a16b
21
43
56
78
10 9
12 11
14 13
15a15b
16a16b
21
43
56
78
10 9
12 11
14 13
15a15b
16a16b
4
1
3
56
78
12
910
11
13 14
15 16
4
2
6
8
12
10
14
16
1
3
5
7
9
11
13
15
APin strip, max. 2 x 9-pos.
0.63 x 0.63 mm or ø 0.7 – 0.8 mm
2.54 mm pitch
Gold-plated surface
max. 1,8
min. 6,8
2,1
1,31
±0,3
A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 16
7 PCB arrangement for BC 2TE – 9TE
7.1 Plug-in positions for horizontal PCBs
Figure 14 Overview of the PCB plug-in positions
A circuit board at PCB 9 is only possible when a fitted cover
is not used. The fitted cover is supplied as standard with the
transparent cover.
PCB thickness
PCB 1 1.5 mm ... 1.8 mm
PCB 2 – 8 Maximum 1.8 mm
PCB 9 Maximum 1.8 mm
PCB 9
PCB 8
PCB 7
PCB 6
PCB 5
PCB 4
PCB 3
PCB 2
PCB 1
3,55
8,6
13,65
18,7
23,75
26,3
27,6
30,45
0000 0098 9000:0000 0000 009
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 17
7.2 Circuit board dimensions for PCB 1, horizontal
Circuit board dimensions for PCB 1, horizontal (BC 35,6...)
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 15 Dimensions of PCB 1 (BC 35,6)
AContour for filler plug
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
31,7
15,8 27,4
18,2
1,5
1,5
1,25
1,63
1,5
1,6
1,6
0,8
45
67,5
86,4
3,88
2,54
42
20,32
15,24
10,16
5,08
0,75 5,3 4,9
0,93
2,43
0,95
13,1
R1,2
BC 35,6 OT-U22
BC 35,6 OT-U11
2,2
R1,2
Upper side Lower side
A
1w 0000 999
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 18
Circuit board dimensions for PCB 1, horizontal (BC 53,6...)
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 16 Dimensions of PCB 1 (BC 53,6)
AContour for filler plug
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
49,7
5,3
33,8
31,1
12,7 2,2
0,95
2,43
0,75 4,9 4,9
0,93
1,6
0,8
67,5
2,54
3,88
18,2
1,5
1,5
1,25
1,5
1,6
42
20,32
15,24
10,16
5,08
R 1,2
BC 53,6 OT-U22
BC 53,6 OT-U11
R 1,2
45
86,4
45,4
Upper side Lower side
A
0600 090 W/A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 19
Circuit board dimensions for PCB 1, horizontal (BC 71,6...)
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 17 Dimensions of PCB 1 (BC 71,6) – upper side
AContour for filler plug
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
30,7
15,8
1,6
0,8
45
67,5
3,88
2,54
42
20,32
15,24
10,16
5,08
0,75 5,3 4,9
0,93
2,43
0,95
13,1
R1,2
BC 71,6 OT-U22
BC 71,6 OT-U11
2,2
R1,2
67,7
51,8
49,1
5,3 4,9
86,4
R1,2
4,3
1,9
2,4
10,7
R1,2
1,1
A
\ §
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 20
Figure 18 Dimensions of PCB 1 (BC 71,6) – lower side
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
18,2
1,5
1,5
1,25
1,63
1,5
1,6
63,4
4,3
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 21
Circuit board dimensions for PCB 1, horizontal (BC 107,6...)
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 19 Dimensions of PCB 1 (BC 107,6) – upper side
AContour for filler plug
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
87,8
85,1
66,7
51,8
49,1
30,7
15,8
2,2
0,95
13,1
5,3 4,9 5,3 4,9 5,3 4,9
0,93
2,43
0,8
1,6
45
67,5
R1,2
0,75
R1,2
86,4
42
20,32
15,24
10,16
5,08
3,88
2,54
R1,2
2,4
1,1
4,3
10,7
BC 107,6 OT-U11
BC 107,6 OT-U22
1,9
R1,2
A
7//A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 22
Figure 20 Dimensions of PCB 1 (BC 107,6) – lower side
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
103,7
99,4
18,2
4,3
1,5
1,63 1,5
1,25
1,6
1,5
W/A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 23
Circuit board dimensions for PCB 1, horizontal (BC 161,6...)
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 21 Dimensions of PCB 1 (BC 161,6) – upper side
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
42
20,32
15,24
10,16
5,08
3,88 2,54
105,8
141,8
69,8
33,8
2,2
0,95
156,2
R1,2
0,8
1,6
45
12,7
31,7
48,7
67,1
84,7
103,1
4,9 5,3 5,3 4,9 5,3 4,9 5,3 4,9
0,93
2,43
67,5
120,7
139,1
86,4
4,9
BC 161,6 OT-U11
BC 161,6 OT-U22
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 24
Figure 22 Dimensions of PCB 1 (BC 161,6) – lower side
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
153,4
126,2
109,5
93,07
18,2
1,5
1,6
1,5
1,25
1,25
1,5 1,5
1,25
1,63 1,63 1,63
1,51
1,51
157,5
54
2,4
10,7
4,3
1,1
R 1,2
R1,2
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 25
7.3 Circuit board dimensions for PCB 2 to 8, hori-
zontal
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 23 Dimensions of PCB 2
Figure 24 Dimensions of PCB 3
Figure 25 Dimensions of PCB 4
Figure 26 Dimensions of PCB 5
Figure 27 Dimensions of PCB 6
Figure 28 Dimensions of PCB 7
Figure 29 Dimensions of PCB 8
24,9
3,9
1,5
1,25
R 1,2
0,95
39,8 (U11)
62,3 (U22)
a
62,3
39,8
35,7
62,3
39,8
28,5
62,3
39,8
32,1
Dimensions for a
BC 35,6 UT 30.3
BC 53,6 UT 48.3
BC 71,6 UT 66.3
BC 71,6 UT 102.3
BC 161,6 UT 156.3
PCB thickness Maximum 1.8 mm
62,3
39,8
35,7
50,8
39,8
24,9
39,8
30,8
R1,
2
28,4
0,95
1,25
a
V//A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 26
7.4 Circuit board dimensions for PCB 9, horizontal
A circuit board at PCB 9 is only possible when a fitted cover
is not used. The fitted cover is supplied as standard with the
transparent cover.
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Circuit board dimensions for PCB 9, horizontal (BC 35,6...)
Figure 30 Dimensions of PCB 9 (BC 35,6)
Circuit board dimensions for PCB 9, horizontal (BC
53,6...)
Figure 31 Dimensions of PCB 9 (BC 53,6)
22,8
32,2
24,85
Upper side Lower side
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
50,2
42,85
40,8
23,2
4,8
Upper side Lower side
W/A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 27
Circuit board dimensions for PCB 9, horizontal (BC 71,6...)
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 32 Dimensions of PCB 9 (BC 71,6)
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
0,65
0,6
1,95
68,2
60,85
7,25
1,95
58,8
41,2
22,8
5,2
3
ø 7
0,9
41,7
4
Upper side Lower side
W/A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 28
Circuit board dimensions for PCB 9, horizontal (BC 107,6...)
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 33 Dimensions of PCB 9 (BC 107,6)
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
104,2
96,85
94,8
77,2
Upper side Lower side
7,77,47,77, W/A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 29
Circuit board dimensions for PCB 9, horizontal (BC 161,6...)
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 16.
Figure 34 Dimensions of PCB 9 (BC 161,6)
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
150,85
61,25
42,85
148,8
131,2
112,8
95,2
76,8
59,2
54
Upper side Lower side
U ‘H U D U D D MD W/l
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 30
7.5 Perpendicular PCBs – transverse to the DIN rail
Figure 35 Dimensions of BC...U11 Figure 36 Dimensions of BC...U22
Figure 37 Cross-sectional view - perpendicular PCBs
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
APCB surface, when no fitted cover
is used
BC...U11
64,2
0,75
39
30,05 6
38,4
1,65
26,4
25,5
R1,2
30°
100°
R1,2
A
BC...U22
0,75
41,7
31
31,8
R 1,2
6
30,05
39
30°
38,4
A
1,85
2,23
11,03
20,23
29,03
V//A
BC... installation component housing
PCB arrangement for BC 2TE – 9TE
102981_en_05 PHOENIX CONTACT 31
7.6 Perpendicular PCBs – parallel to the DIN rail
Figure 38 Perpendicular PCBs arranged parallel to the
DIN rail
Figure 39 Dimensions for perpendicular PCBs
24,9
7,3
1,5
Dimensions for a
BC 35,6 UT 30.3
BC 53,6 UT 48.3
BC 71,6 UT 66.3
BC 71,6 UT 102.3
BC 161,6 UT 156.3
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
APCB surface, when no fitted cover
is used
0,55
1,25
30
39
0,95
4,9
1,5
3,9
21,25
R 1,2
a
A
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 32
8 PCB arrangement for BC 161,6 modular
8.1 Plug-in positions for horizontal PCBs
Figure 40 Overview of the plug-in positions for horizontal PCBs
PCB thickness
PCB 1 Maximum 1.8 mm
PCB 2 – 8 Maximum 1.8 mm
PCB 9 Maximum 1.8 mm
PCB 8
PCB 9
PCB 6
PCB 7
PCB 4
PCB 5
PCB 2
PCB 3
PCB 1
3,55
8,6
13,65
18,7
23,75
26,3
27,61
30,46
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 33
8.2 Versions for the terminal installation space
Figure 41 Terminal installation depth 0, 1 and 2
Version Terminal installation
depth
0 0 mm
1 11 mm
2 22 mm
0
2
1
can 3 4+2} t m; 85 L A‘ m 1 H, n a. 48.7 31 I2.7 3.9 en ou 48.7 on: so: so: to:
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 34
8.3 Circuit board dimensions for PCB 1, horizontal
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 32.
Figure 42 Upper side – mounting side of BC modular 161,6 (example BC 161,6 OT 010122)
AContour for filler plug
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
Surface of the main PCB approx. 13000 mm² (mounting
side)
48,7
31
12,7
3,9
3,9
4,9
5,3
4,9
2,2
33,8
27,15
12,7
31,1
48,7
24,35
26,1
1,1
1,25
0,75
1,6
0,93
2,43
0,93
0,95
2,43
33,75
45
86,4
0,8
A
R1,2
«a nu «Mm— 157,7
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 35
Figure 43 Lower side – soldering side of BC modular 161,6 (example BC 161,6 OT 010122)
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
5,08
1,6
42
10,16
15,24
20,32
0,3
2,3
1,5
1,5
2,4
4,3 1,63
18,11
49,7
54
108
157,7
10,7
1,1
1,5
24,4
54
156,2
4,3
2,54 3,88
R1,2
R1,2
R1,2
R1,2
R1,2
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 36
8.4 Circuit board dimensions for PCB 2 to 8, horizontal
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 32.
Figure 44 Dimensions of PCB 2
(example BC 161,6 OT 010122)
Figure 45 Dimensions of PCB 3
(example BC 161,6 OT 010122)
24,9
41,7531,15
1,5
1,5
3,9
1,25
0,95
0,95
156,3
24,9
3,9
1,25
52,25
51,35
39,8
R1,2
R1,2
R1,2
R1,2
R1,2
R1,2
156,3
3,9
1,5
35,7
39,8
0,95
51,35
1,25
52,25
35,7
41,75
31,15
1,5
3,9
1,25
0,95
R1,2
R1,2
R1,2
R1,2
R1,2
R1,2
\ -H: \ u
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 37
Figure 46 Dimensions of PCB 4
(example BC 161,6 OT 010122)
Figure 47 Dimensions of PCB 5
(example BC 161,6 OT 010122)
156,3
1,5
28,5
3,9
39,8
1,25
52,25
28,5
41,7531,15
1,5
3,9
1,25
0,95
51,35
0,95
R1,2
R1,2
R1,2
R1,2
R1,2
R1,2
156,3
1,5
32,1
3,9
39,8
1,25
52,25
1,25
32,1
41,7531,15
1,5
3,9
0,95
51,35
0,95
R1,2
R1,2
R1,2
R1,2
R1,2
R1,2
mom? l4 ‘ num—
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 38
Figure 48 Dimensions of PCB 6
(example BC 161,6 OT 010122)
Figure 49 Dimensions of PCB 7
(example BC 161,6 OT 010122)
1,5
35,7
3,9
39,8
1,25
52,25
1,25
35,7
34,7531,15
1,5
3,9 0,6
156,3
0,95
51,35
0,95
R1,2
R1,2
R1,2
R1,2
R1,2
R1,2
24,9
50,8
1,5
3,9
1,5
24,9
3,9
39,8
1,25
51,35
1,25
2,2
156,3
0,95
51,35
0,95
R1,2
R1,2
R1,2
R1,2
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 39
Figure 50 Dimensions of PCB 8
(example BC 161,6 OT 010122)
1,25
30,8
39,8
156,3
0,95
R1,2
R1,2
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 40
8.5 Circuit board dimensions for PCB 9, horizontal
An overview of the arrangement of the horizontal circuit
boards PCB 1 – 9 can be found on page 32.
Figure 51 Dimensions of PCB 9 (BC 161,6)
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
150,85
61,25
42,85
148,8
131,2
112,8
95,2
76,8
59,2
54
Upper side Lower side
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 41
8.6 Perpendicular PCBs (BC 161,6 modular)
PCBs transverse to the DIN rail
Figure 52 Terminal installation depth 0, 1 and 2 (example BC 161,6 OT 010122)
Version Terminal installation
depth
0 0 mm
1 11 mm
2 22 mm
0
2
1
V//A
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 42
Dimensions for perpendicular PCBs transverse to the DIN rail
An overview of the arrangement of the perpendicular circuit
boards that are arranged transverse to the DIN rail can be
found on page 41.
Figure 53 Terminal installation depth 0 mm
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
APCB surface, when no fitted cover
is used
43,2
30°
20,85
30,05
21,9
6
7,2
9,6
22,76
39
19,2
1,4
R1,2
R1,2
R128
A
W/A
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 43
Figure 54 Terminal installation depth 11 mm
32,1
30,05
6
9,7
25,5
26,4
39
20,85
19,2
30°
0,75
0,
100°
R1,2
R1,2
A
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
APCB surface, when no fitted cover
is used
V/A 1m! + \ 3 v m w + \ Ta \HH + \ 3
BC... installation component housing
PCB arrangement for BC 161,6 modular
102981_en_05 PHOENIX CONTACT 44
Figure 55 Terminal installation depth 22 mm
Figure 56 Cross-sectional view of perpendicular PCBs, transverse to the DIN rail
PCB thickness Maximum 1.8 mm
Locked area, no components at
these positions
APCB surface, when no fitted cover
is used
A
30°
30,05
31
31,8
39
20,85
19,2
0,75
0,5°
R1,2
42,95
25,35
6,95
1,85
42,95
25,35
6,95
1,85
42,95
108
25,35
6,95
1,85
AA-A
A
BC... installation component housing
102981_en_05 45
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany
phoenixcontact.com
9 DIN rail connector with 1 slot (2TE – 9TE)
9.1 Circuit diagram of DIN rail connector
Figure 57 Circuit diagram HBUS...-16P-1S BK
9.2 Dimensional drawing of connector for DIN rail
connector
Figure 58 Dimensional drawing of connector on perpen-
dicular PCB (all except for BC 17,8) for con-
tacting in the DIN rail connector
Contacts
Contact 1 ... 4 Power
Contact 5 ... 16 Signal
Air and creepage distances
... to the DIN rail min. 0.23 mm
... between one another min. 0.13 mm
... between power and signal min. 0.8 mm
Current carrying capacity for each contact
3 A, maximum total current 25 A
12
3
5
8
21
43
56
78
10 9
12 11
14 13
15a15b
16a16b
4
1
3
56
78
12
910
11
13 14
15 16
4
2
6
8
12
10
14
16
1
3
5
7
9
11
13
15 APin strip, max. 2 x 9-pos.
0.63 x 0.63 mm or ø 0.7 – 0.8 mm
2.54 mm pitch
Gold-plated surface
5,2 max.
10
+0,3
4,63
A

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