Ethernet Buccaneer® Series Assem Instr Datasheet by Bulgin

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1. Thread the gland nut, gland cage, gland and connector body on to the cable.
2. Remove the cable jacket carefully taking care not to damage the braid and foil. Fold
back the braid and foil over the cable jacket.
ASSEMBLY/WIRING INSTRUCTIONS
Before using the connector, it is important that these instructions are carefully read and understood to ensure the connector system is completely water tight and
performs to specification.
Cable Glands
To ensure the correct cable sealing, cable glands are supplied to accurately fit cable diameters from 3.5 to 8.0mm. It is important to choose the closest gland size
to the cable being used.
Cable diameter Gland Colour
3.5 - 5mm Blue
5 - 7mm Green
6 - 8mm Red
The standard shielded RJ45, as supplied, is suitable for cables up to 6.0mm diameter, larger cables may require different assembly techniques.
IMPORTANT - PLEASE READ INSTRUCTIONS PRIOR TO ASSEMBLY
Ethernet Buccaneer Environmentally Sealed Connectors
3. Un-twist the conductors and feed
through the appropriate hole in the load
bar, according to the wiring standard
required. Push the loading bar fully
home on to cable. Trim conductors to
extend 8.64mm (0.34”) out of the front
of the load bar.
Carrier Moulding RJ45 Plug Load Bar
Connector Body
Gland Gland Cage Gland Nut
Cable
Locking Ring
Wiring Configuration
568-A Position 568-B
White/Green 1 White/Orange
Green 2 Orange
White/Orange 3 White/Green
Blue 4 Blue
White/Blue 5 White/Blue
Orange 6 Green
White/Brown 7 White/Brown
Brown 8 Brown
25.4mm (1.00”)
1 3 5 7
2 4 6 8
CONNECTOR COMPONENTS
Loading bar viewed from
rear, wire entry side.
Front face view
1
8.64mm (0.34”)
Load Bar
4. Push load bar and cable fully home into RJ45, ensuring the braid and foil are in
contact with the metal shell. Crimp RJ45 with appropriate crimp tool and die set. Trim
back braid and foil flush with rear of RJ45 body.
5. Crop the latching clip on the RJ45 ensuring this is completely removed.
6. Push the RJ45 into the carrier moulding until it latches.
7. Pull up the connector body and locate the carrier. The carrier sits into a ‘D’ shape
aperture in the connector body, ensure it is seated correctly. Locate locking ring and
tighten ring to retain insert, using the assembly tool provided.
8. Slide gland, gland cage and gland nut up to body moulding then tighten to torque of
1.5-2.0lb/ins, 13-18Nm.
For the PX0834/A version fully tighten nut until end of travel.
Note: Over tightening of gland nut may constrict cable and could cause signal
distortion.
@Q
TECHNICAL SPECIFICATION FOR ETHERNET BUCCANEER CONNECTOR SYSTEM
Ethernet Buccaneer Environmentally Sealed Connectors
Ethernet
Buccaneer
IP68 & IP69K Waterproof Ethernet Connectors
Wiring and Assembly Instructions for
PX0834/A and PX0834/B
Part no: 14153 iss 6
Stranded S-FTP Patch cord cable - PUR Jacket
Construction Polyurethane (PUR) Jacket
Conductors 24AWG (7/0.2mm) bare copper
Insulation HD-PE
Pair 2 of the above cores
twisted
Core 4 of the above cores
Tape 1 lap mylar tape
Screen 1 layer mylar and aluminium tape,
tape, 0.12mm tinned copper braid
Sheath PUR Jacket Black
Op Temperature –2C to +85°C
Min. bend radius 10 x o/d (installation)
Min. bend radius 6 x o/d (installed)
Diameter 6.1mm nominal
Electrical @ 2C
Characteristic
Impedance 100Ω ±15Ω @ 100MHz
Capacitance 330pF/km
Conductor Loop
resistance 29Ω/100m maximum
Skew 45 nsec/100m @ 100MHz
TIA/EIA Rating Cat 5e
Re-wireable and Panel mounted connectors
Mechanical
Sealing IP68, EN60529
IP69, DIN 40050.9
Materials
Connector Body Polyester
Flammability rating UL94V-0
‘O’ rings Silicon
Panel Gasket Silicon
Operating Temperature –20˚C to +70˚C
RoHS Compliant
RJ45 Plug
Materials
Moulding Polycarbonate
Flammability UL94V-0
Contact material Phosphor Bronze
Contact plating 50 micron gold
Operating Temperature –40°C to +70°C
Mating cycles 1,000 cycles
Electrical
No. Conductors 8
Current rating 1.5A
Voltage rating 30V ac, 42V dc
Contact resistance 10mΩ max.
Performance Cat 5e
RoHS Compliant
RJ45 Coupler
Materials
Coupler Shell Copper Alloy
Coupler Plating Nickel
Moulding ABS
Flammability UL94V-0
Contact material Phosphor Bronze
Contact plating 50 micron gold
Operating Temperature –40°C to +70°C
Mating cycles 1,000 cycles
Electrical
No. Conductors 8
Current rating 1.5A
Voltage rating 30V ac, 42V dc
Contact resistance 10mΩ max.
Performance Cat 5e
RoHS Compliant
bulgin
a brand of Elektron Technology
bulgin.com

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