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44441-9999 Prod Spec Datasheet by Molex

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molexa SABRE .125(3.18) X .020 (0.51) FLAT BLADE SYSTEM WITH TPA REVISION. ECR/ECNTNFORMATION. TTTLE. EC N0.U DATE.2 FLAT BLADE SYSTEM WITH TPA SHEET No. DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
SHEET No.
B
EC No:
UCP2016-3336
1 of 5
DATE:
2016/2/24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
SABRE .125(3.18) X .020 (0.51) FLAT BLADE SYSTEM WITH TPA
1.0 SCOPE
This Product Specification covers the 7.50 mm (.295 inch) centerline connector series with 18 to 14
AWG wire using crimp technology with tin plating.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER(S)
PRODUCT NAME PART NUMBER
Plug Housing, 2 circuit 43680-1002, -2002, -3002
Plug Housing, 3 circuit 43680-1003, -2003, -3003
Plug Housing, 4 circuit 43680-1004, -2004, -3004
Plug Housing, 5 circuit 43680-1005, -2005, -3005
Plug Housing, 6 circuit 43680-1006, -2006, -3006
Right Angle Header, 2 circuit (see SDA-43160-****)
Right Angle Header, 3 circuit (see SDA-43160-****)
Right Angle Header, 4 circuit (see SDA-43160-****)
Right Angle Header, 5 circuit (see SDA-43160-****)
Right Angle Header, 6 circuit (see SDA-43160-****)
Right Angle Header, 8 circuit (see SDA-43160-****)
Vertical Header, 2 circuit (see SDA-43160-****)
Vertical Header, 3 circuit (see SDA-43160-****)
Vertical Header, 4 circuit (see SDA-43160-****)
Vertical Header, 5 circuit (see SDA-43160-****)
Vertical Header, 6 circuit (see SDA-43160-****)
Vertical Header, 8 circuit (see SDA-43160-****)
Receptacle Housing, 2 circuit 44441-1002, -2002, -3002
Receptacle Housing, 3 circuit 44441-1003, -2003, -3003
Receptacle Housing, 4 circuit 44441-1004, -2004, -3004
Receptacle Housing, 5 circuit 44441-1005, -2005, -3005
Receptacle Housing, 6 circuit 44441-1006, -2006, -3006
Receptacle Housing, 8 circuit 44441-1008, -2008, -3008
Male Tab Crimp Terminal, Small 43178-1002
Male Tab Crimp Terminal, Large 43178-2002
Male Tab Crimp Terminal, Side by Side 43178-3002
Receptacle Terminal, Small 43375-0001
Receptacle Terminal, Large 43375-1001
molexa REVISION. ECR/ECN \NFORMATION. EC N0.U DATE.2 T‘TLE. SHEET No. FLAT BLADE SYSTEM WITH TPA DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
SHEET No.
B
EC No:
UCP2016-3336
2 of 5
DATE:
2016/2/24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
See the appropriate sales drawings for information on dimensions, materials, platings and
markings.
2.3 SAFETY AGENCY APPROVALS
UL File #E29179
CSA File #LR19980
TUV Certificate #R72130381
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
See the appropriate sales drawings for necessary referenced documents and specifications.
4.0 RATINGS
4.1 VOLTAGE
600 Volts AC (RMS)
4.2 CURRENT AND APPLICABLE WIRES
Circuit Size
Wire Gauge
Configuration
Current Rating (Amps)
2
14
Wire To Wire
18
16
13
18
12
4
14
16
16
14
18
11
6
14
16
16
13
18
10
2
14
Wire To Board
18
16
15
18
13
6
14
16
16
14
18
11
8
14
14
16
13
18
12
NOTE: The current capacity is based on each circuit position being loaded with the given wire
size, and the rated current applied. The capacity for other applications may be higher.
4.3 TEMPERATURE
Operating: - 40°C to + 75°C
Nonoperating: - 40°C to + 100°C
molexa REVISION. ECR/ECN \NFORMATION. EC N0.U DATE.2 T‘TLE. SHEET No. FLAT BLADE SYSTEM WITH TPA DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
SHEET No.
B
EC No:
UCP2016-3336
3 of 5
DATE:
2016/2/24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1
Contact
Resistance
(Low Level)
Mate connectors: apply a maximum voltage
of 20 mV and a current of 100 mA.
(Measurement locations in Section 7.0)
30 milliohms
MAXIMUM
[initial]
2
Insulation
Resistance
Unmate & unmount connectors: apply a
voltage of 500 VDC between adjacent
terminals and between terminals to ground.
1000 Megohms
MINIMUM
3
Dielectric
Withstanding
Voltage
Mate connectors: apply a voltage of 5000
VAC for 1 minute between adjacent
terminals and between terminals to ground.
No breakdown;
current leakage < 5 mA
4
Temperature
Rise
(via Current Cycling)
Mate connectors: measure the temperature
rise at the rated current after 96 hours,
Followed by 500 hours of current cycling
(45 minutes ON and 15 minutes OFF
perhour).
Temperature rise:
+30°C MAXIMUM
molexa REVISION. ECR/ECN \NFORMATION. EC N0.U DATE.2 T‘TLE. SHEET No. FLAT BLADE SYSTEM WITH TPA DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
SHEET No.
B
EC No:
UCP2016-3336
4 of 5
DATE:
2016/2/24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.2 MECHANICAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
5
Connector Mate
and
Unmate Forces
Mate and unmate connector (male to female)
at a rate of 25 ± 6 mm (1 ± ¼ inch) per
minute.
(Gage dimensions in Section 7.0)
13.3 N (3 lbf)
MAXIMUM insertion force
&
2.2 N (.5 lbf)
MINIMUM withdrawal force
6
Terminal
Retention Force
from Housing
(Receptacle Terminal)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute.
67 N (15 lbf)
MINIMUM retention force
w/ TPA not activated;
125 N (25 lbf)
MINIMUM retention force
w/ TPA activated
7
Terminal
Retention Force
from Housing
(Male Tab Terminal)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute.
67 N (15 lbf)
MINIMUM retention force
w/ TPA not activated;
100 N (22.5 lbf)
MINIMUM retention force
w/ TPA activated
8
Durability
Mate connectors up to 25 cycles at a
maximum rate of 10 cycles per minute prior
to Environmental Tests.
3 milliohms MAXIMUM
(change from initial)
9
Vibration
(Random)
Subject mated connectors to vibration with an
amplitude of 1.52 mm (.060 inch) peak to
peak; a sweep of 10-55-10 hertz in 1.0 min.;
and a duration of 2.0 hours in the ±X,±Y,±Z
axes.
5 milliohms MAXIMUM
(change from initial)
&
Discontinuity < 1 microsecond
10
Shock
(Mechanical)
Mate connectors and shock at 50 g's with ½
sine wave (11 milliseconds) shocks in the
±X,±Y,±Z axes (18 shocks total).
5 milliohms MAXIMUM
(change from initial])
&
Discontinuity < 1 microsecond
11
Wire
Pullout Force
(Axial)
Apply an axial pullout force on the wire at a
rate of 25 ± 6 mm (1 ± ¼ inch).
14 AWG: 222 N (50 lbf)
16 AWG: 200 N (45 lbf)
18 AWG: 133 N (30 lbf)
MINIMUM pullout force
12
Wire
Pullout Force
(Right Angle)
Apply a right angle pullout force on the wire
at a rate of 25 ± 6 mm (1 ± ¼ inch).
*** N (*** lbf)
MINIMUM pullout force
{Recommended minimum
value: 75% of tensile strength
of the wire}
13
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal
at a rate of 25 ± 6 mm (1 ± ¼ inch).
4.4 N (1.0 lbf)
MAXIMUM insertion force
molexa Temgerature DC Duration Minutes REVISION. ECR/ECN \NFORMATION. EC N0.U DATE.2 T‘TLE. SHEET No. FLAT BLADE SYSTEM WITH TPA DOCUMENT NUMBER. CREATED / REVISED EV. CHECKED BY. APPROVED BY.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
SABRE .125 (3.18) X .020 (0.51)
FLAT BLADE SYSTEM WITH TPA
SHEET No.
B
EC No:
UCP2016-3336
5 of 5
DATE:
2016/2/24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-44441-9999
MBANDURA
BANDERSON
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.3 ENVIRONMENTAL REQUIREMENTS
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
14
Shock
(Thermal)
Mate connectors; expose to 10 cycles of:
Temperature °C Duration (Minutes)
-40 +0/-3 30
+105 +3/-0 30
3 milliohms MAXIMUM
(change from initial);
Visual: No Damage
15
Thermal Aging
Mate connectors; expose to:
240 hours at 105 ± 2°C
5 milliohms MAXIMUM
(change from initial]);
Visual: No Damage
16
Humidity
(Steady State)
Mate connectors: expose to a temperature of
40 ± 2°C with a relative humidity of 90-95%
for 96 hours.
5 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
17
Humidity
(Cyclic)
Mate connectors: cycle per EIA-364-31: 24
cycles at temperature between 25 ± 3°C and
65 ± 3°C at 95 ± 5% relative humidity and 25
± 3°C and -10 ± 3°C with humidity not
controlled. Dwell time of 1.0 hour; ramp time
of 0.5 hours.
5 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
18
Solderability
Solder time 3±0.5 seconds @ 230±5°C (A-
43160-**** only)
Solder coverage:
95% MINIMUM (per
SMES-152)
19
Salt Spray
Mate connectors:
Duration: 48 hours exposure;
Atmosphere: salt spray from a 5% solution;
Temperature: 35 +1/-C
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
20
IR Process
Soldering
Molex IR Profile
Dimensional: Conformance to
Sales Drawing requirements;
Visual: No Damage
6.0 PACKAGING
See the appropriate sales drawings for information related to packaging requirements.

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