68801 Series Flexi-Mate 24 AWG Cable Assemblies Datasheet by Molex

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LED panel-lighting applications
LED office lighting
Flexi-Mate 24 AWG
Cable Assemblies
Flexi-Mate 24 AWG cable assemblies maximise design
flexibility, simplify wiring production and provide
end-to-end space savings for LED panel-lighting
applications
The Flexi-Mate family meets the Solid State Lighting (SSL) Industry’s
needs for flexibility and space savings in applications requiring placement
of LEDs on interconnecting panels across the width of the display or lighting
fixture. The low-profile, 3.00mm mated height, of the connectors does not
interfere with the luminescence angle of PCB mounted LEDs, ensuring light
uniformity of the finished panel.
Flexi-Mate 24 AWG cable assemblies are supplied pre-crimped in standard
cable lengths, meeting the needs of lighting panel manufacturers who
typically lack crimping capabilities. The system comprises board-to-board
harnesses used to connect LED light panels and driver-to-board harnesses
to connect LED panels to the main power board. A wire loop configuration
can complete an open-loop signal. The cable assemblies mate with existing
Flexi-Mate receptacles.
Key features of the compact, low-profile Flexi-Mate connectors include a
dual-contact terminal design for secure electrical contact, space-saving
positive side locks and mating guide features. Connectors meet IEC60838-
2-2 requirements for LED modules. For additional information visit:
www.molex.com/link/fleximate.html
Lighting:
- LED panel-lighting applications
Downlight modules
Linear lights / lighting strips
Track lighting
Office lighting
Industrial lighting
Applications
24 AWG cable assemblies in white
Flexible board-to-board, wire-to-
board and cable-loop options
Low-halogen materials
3.00mm mated height and 3.70mm
pitch
Positive side latches on crimp
housing
Dual-contact terminal design
Headers designed with extended wall
to ensure >3mm creepage distance
Shrouded contacts
Cable gauge and colour support
lighting market preferences
Meets needs of lighting designs that
use interconnecting LED panels
Meets lighting industry
environmental regulations
Compact, low profile system
achieves space savings
Space savings and easy mating/
unmating
Ensures reliable electrical
connection
Meets UL approval requirements
Protects contact area
Features and Benefits
Flexi-Mate
24 AWG Cable
Assemblies
Board-to-Board
68801-4593
68801-4594
68801-4595
Wire Loop
68801-4596
Driver-to-Board
68801-4645
68801-4648
molexr" receptacle — Contact GPM) Plating 150 Designed In: mm Contact Area —Tin (Sn) Insulat RoHS Yes Operating Temperature 100 Low Halogen Yes -40 t0 +85“C CABLE AWG: Jacket Condu Tin Colour Flexi-Mate 24 AWG cable assemblies // // — - Ordering Information Order ND. Configuration 6880174593 6880174594 FlexlrMate to FlexlrMate BoardrtoVboard 6880174595 6880174596 FlexlrMate wire qup ,
www.molex.com/link/fleximate
Ordering Information
Specifications
Flexi-Mate 24 AWG cable assemblies
REFERENCE INFORMATION:
CABLE ASSEMBLIES
Packaging (cables): Bags
UL Approved: Yes
Mates With: Receptacle: 503471
(For low-halogen mating
receptacle – contact GPM)
Designed In: mm
RoHS: Yes
Low Halogen: Yes
MECHANICAL
Durability (min.): 15 cycles
PHYSICAL
Housing: PBT, White
Terminal: Copper Alloy
Plating:
Contact Area — Tin (Sn)
Operating Temperature:
-40 to +85°C
ELECTRICAL
Voltage (max.): 500V
Current (max.): 2.0A
Contact Resistance: 40 milliohms max.
Dielectric Withstanding Voltage:
1500V AC min.
Insulation Resistance:
1000 Megaohms min.
CABLE SPECIFICATIONS
AWG: 24
Jacket Material: MPPE
Conductor material:
Tinned Copper wire stranded
Colour: White
©2013 MolexOrder No. 987650-9611 Printed in EUR/GF/2013.09
Order No. Configuration Cable Length
68801-4593
Flexi-Mate to Flexi-Mate Board-to-board
46mm
68801-4594 115mm
68801-4595 190mm
68801-4596 Flexi-Mate wire loop - -
68801-4645
Flexi-Mate to ferrule Driver-to-board
350mm
68801-4648 600mm
Flexi-Mate
24 AWG Cable
Assemblies
Driver-to-board
Flexi-Mate cable assemblies
68801-4645 / 68801-4648
(350 and 600mm lengths)
Board-to-board Flexi-Mate
cable assemblies
68801-4593 / 68801-4594 /
68801-4595
(46, 115 and 190mm lengths)
Flexi-Mate wire loop
68801-4596

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