39200 Series Shielded Assembly Instr Datasheet by Stewart Connector

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GRE ;D “ INDIVIDUALLY SHIELDED PAIRS
Stewart Connector
Page 1 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Individually Shielded Pair Cable
With Orange on left and Brown on right, one end of cable has Green on top, other end has Blue on top. Green end steps will
be shown on left, Blue steps shown on right. Common steps will be in the middle.
GREE
N END
BLUE END
Orange
Brown
1
Trim off approx. 1.75 to 2.00 inches of cable jacket
Do not nick shield
3
Spread apart pairs
Fold shield back over cable jacket
2
INDIVIDUALLY SHIELDED PAIRS
For Cable with Overall Shield See Page 6
Stewart Connector
Page 2 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Individually Shielded Pair Cable
Trim individual pair shields, leaving approximately 0.375 inches (3/8”) sticking out
beyond cable jacket
Untwist pairs back to ends of shields
Here, Blu pair has incorrect alignment
Add ½ twist as low as possible
4g
5g
6g
4b
5b
6b
0.375
0.375
7g 7b
Here, Blu pair has incorrect alignment
Add ½ twist as low as possible
Brn pair is now in correct alignment Blu pair is now in correct alignment
Brn
GREEN BLUE
Brn
Stewart Connector
Page 3 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Individually Shielded Pair Cable
Fold Grn pair back
Trim ends of Org, Blu and Brn pairs @ slight angle to
make loading easier
Insert Org Blu and Brn pairs into load bar
Leave load bar near end of pairs
GREEN BLUE
9
10g 10b
8g 8b
Bring up Grn pair and trim so it fits into load bar
11g 11b
Split Grn pair around Blu pair, then
fold back
Brn
Org
Brn
Org
Stewart Connector
Page 4 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Individually Shielded Pair Cable
Slide load bar down to base of pairs
Trim off wire ends at approx. 0.2 inches (3/16”)
Slide load bar to end of pairs to make loading into housing easier
12g
14g
12b
14b
GREEN BLUE
Gently insert assembly into housing
15
3/16
3/16
13g 13b
Stewart Connector
Page 5 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Individually Shielded Pair Cable
Verify wires are visible through end of plug
16
17
Crimp contacts and shield fingers. Trim off excess shield
18
Close shield fingers by hand
OVERALL SHIELD
Stewart Connector
Page 6 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Overall Shield Cable
1
Trim off approx. 1.75 to 2.00 inches of cable jacket
Do not nick shield
3
Wrap drain around cable ¼” (0.25”)
behind end of jacket
Fold shield back over cable jacket
2
4
Remove any inner insulating jacket
0.25
OVERALL SHIELD
For Cable with Individual Shielded Pairs See Page 1
Stewart Connector
Page 7 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Overall Shield Cable
Untwist individual pairs to approximately 0.375 inches (3/8”) beyond cable jacket
Here, Grn pair has incorrect alignment
Add ½ twist as low as possible
5g
6g
5b
6b
7g 7b
Here, O
O
Or
r
rg
g
gpair has incorrect alignment
Add ½ twist as low as possible
Grn pair is now in correct alignment O
O
Or
r
rg
g
gpair is now in correct alignment
Org
Org
Fold Grn pair back
8b
Split Grn pair around Blu pair, then
fold back
8g
GREEN BLUE
Stewart Connector
Page 8 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Overall Shield Cable
9
Trim ends of Org, Blu and Brn pairs @ slight angle to
make loading easier
Brn
Org
10
Slide load bar down to base of pairs
12g 12b
Bring up Grn pair and trim so it fits into load bar
11g 11b
Insert Org Blu and Brn pairs into load bar
Leave load bar near end of pairs
Brn
Org
GREEN BLUE
Stewart Connector
Page 9 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Overall Shield Cable
13
(3/16”)
Slide load bar to end of pairs to make loading into housing easier
14g 14b
15
Gently insert assembly into housing
Close shield fingers by hand
Keep drain wire entirely under fingers
3/16
GREEN BLUE
16
Stewart Connector
Page 10 of 10 MN390009-A3
11118 Susquehanna Trail South Glen Rock, PA 17327
Shielded 39200 Series Assembly Instructions
Overall Shield Cable
9
Crimp contacts and shield fingers
Trim off excess foil shield
Verify wires are visible through end of plug
17
18
19

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