AC01,3,5 Series Datasheet by Vishay Beyschlag/Draloric/BC Components

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Axial Cemented Fusible Leaded Wirewound Safety Resistors
DESIGN SUPPORT TOOLS AVAILABLE
ACxx-CS series wirewound safety resistors are designed to
be used as fusible safety resistors (or AC mains input
resistors). The resistor fuses “without a bang” when AC
mains voltage is applied. At the same time, it acts as an
in-rush current limiting resistor for normal operation. The
specially developed lacquer coating has superior thermal
and electrical insulating properties. This allows designers to
more easily meet the requirements of safety approval, whilst
eliminating the need to put additional fuses in series with the
input resistor.
FEATURES
UL1412 recognized; UL file no. E362452
Surge voltage handling capability (up to 6 kV)
(1.2 / 50 μs pulse in IEC 61000-4-5)
Silent and safe fusing
Material categorization:
for definitions of compliance please see
www.vishay.com/doc?99912
APPLICATIONS
Energy meters
LED drivers
White goods
Power supplies
Note
(1) Resistance value to be selected for ± 5 % from E24 series
3
3
D
D
3
D
3D Models
STANDARD ELECTRICAL SPECIFICATIONS
TYPE
POWER
RATING
P40
POWER
RATING
P70
LIMITING
VOLTAGE
Umax.
V
RESISTANCE
RANGE (1) TOLERANCE TEMPERATURE
COEFFICIENT
AC01-CS 1.1 W 1 W 3 to 100 ± 5 % ± 200 ppm/K
AC03-CS 3 W 2.5 W 4.7 to 100 ± 5 % ± 200 ppm/K
AC05-CS 5 W 4.5 W 10 to 100 ± 5 % ± 200 ppm/K
TECHNICAL SPECIFICATIONS
DESCRIPTION AC01-CS AC03-CS AC05-CS
Operating temperature range -40 °C to 200 °C
Max. resistance change for 116 % of P70,
R max., after 1000 h: ± (5 % R + 0.1 )
P x R
P x R
P x R
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AC01-CS, AC03-CS, AC05-CS
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PART NUMBER AND PRODUCT DESCRIPTION
Part Number: AC03000002209JACCS
TYPE VERSION TCR/MATERIAL RESISTANCE TOLERANCE PACKAGING SPECIAL
AC01 = AC01000
AC03 = AC03000
AC05 = AC05000
0 = neutral
1 = radial taped
0 = neutral
(0 option for
AC01-CS and
AC03-CS)
A = 4 kV
B = 6 kV
(A and B option
for AC05..CS)
3 digit value
1 digit multiplier
MULTIPLIER
8 = *10-2
9 = *10-1
0 = *100
1 = *101
J = ± 5 % AC
6B
6F
R1
RB
CS = Safety
Product Description: AC03-CS 22R 5 % AC G63 CDxxxx
AC03-CS 22R 5 % AC G63 CDxxxx
TYPE RESISTANCE TOLERANCE PACKAGING TAPE WIDTH SPECIAL
AC01-CS
AC03-CS
AC05-CS
± 5 % AC
6B
6F
R1
RB
G63
G83
G93
PACKAGING
TYPE CODE QUANTITY PACKAGING STYLE WIDTH PITCH DIMENSIONS
AC01-CS
AC 500 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 5 mm 85 mm x 72 mm x 260 mm
R1 1000 Taped acc. to IEC 60286-2 on a reel - - -
AC03-CS
AC 500 Taped acc. to IEC 60286-1 fan-folded in a box 63 mm 5 mm 85 mm x 120 mm x 270 mm
R1 1000 Taped acc. to IEC 60286-2 on a reel - - -
AC05-CS
6B 250 Taped acc. to IEC 60286-1 fan-folded in a box 83 mm
10 mm
110 mm x 87 mm x 325 mm
6F 250 Taped acc. to IEC 60286-1 fan-folded in a box 93 mm 120 mm x 87 mm x 325 mm
RB 250 Taped acc. to IEC 60286-2 on a reel - - -
3000 0220C0 9JA S0A CC
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AC01-CS, AC03-CS, AC05-CS
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Revision: 10-May-2019 3Document Number: 28909
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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DESCRIPTION
ACxx-CS wirewound safety resistor series is designed to be
used as fusible safety resistor (or, AC mains input resistors).
It uses specially selected resistive winding wire and special
inflammable silicon cement coating material to ensure safe
and silent fusing operation in overload conditions.
The resistor fuses “without a bang” when AC mains voltage
is applied. At the same time, it acts as an in-rush current
limiting resistor for the normal operation.
The specially developed lacquer coating has superior
thermal and electrical insulating properties. This allows
designers to more easily meet the requirements of safety
approval, whilst eliminating the need to put additional fuses
in series with the input resistor.
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. Plated steel
termination caps are firmly pressed on the ceramic rods.
Connecting wires of electrolytic copper plated with 100 %
pure tin are welded to the termination caps. Suitable
resistive wire is selected as a winding material. An optimized
number of windings are wound on a high grade ceramic
body. The resistor elements are covered by a green
protective coating designed for electrical, mechanical and
climatic protection. The special coating provides ideal and
silent fusing of the component in overload condition, without
burning or explosion.
The ohmic value, tolerance, rated dissipation is stamp
marked. Also “S” is marked for safety version and “4S” and
“6S” is marked for AC05-CS 4 kV and 6 kV version
respectively.
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual resistors. Only accepted products are stuck
directly on the adhesive tapes in accordance with
IEC 60286-1.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (1)
The Global Automotive Declarable Substance List
(GADSL) (2)
The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (3) for its
supply chain
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree. Hence the products fully
comply with the following directives:
2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
2011/65/EU Restriction of the Use of Hazardous
Substances Directive (RoHS) with amendment
2015/863/EU
2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
ASSEMBLY
The resistors are suitable for processing on automatic
insertion equipment and cutting and bending machines.
Excellent solderability is proven, even after extended
storage. They are suitable for automatic soldering using
wave or dipping.
The resistors are completely lead (Pb)-free, the pure tin
plating provides compatibility with lead (Pb)-free and
lead-containing soldering processes. The immunity of the
plating against tin whisker growth, in compliance with
IEC 60068-2-82, has been proven under extensive testing.
The encapsulant is resistant to cleaning solvent specified in
IEC 60115-1 (4). The suitability of conformal coatings, if
applied, shall be qualified by appropriate means to ensure
the long-term stability of the whole system.
APPROVALS
These resistors (AC03-CS and AC05-CS) have UL1412
approval (UL file no. E362452).
RELATED PRODUCTS
For a correlated range of wirewound resistors with high
pulse handling capability, please see:
Z300-Cxx series
“High Surge Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21027
For a correlated range of standard wirewound resistors,
please see:
Z300 series
“Industrial Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21007
and Z300-C00 series
“Commercial Axial Cemented Wirewound Resistors”
www.vishay.com/doc?21047
Notes
(1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474
(2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org
(3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table
(4) Other cleaning solvents with aggressive chemicals should be evaluated in actual cleaning process for their suitability
VISHAY. (z :2 ww1veswstors®wshay com www \shay com/do 91000
AC01-CS, AC03-CS, AC05-CS
www.vishay.com Vishay Draloric
Revision: 10-May-2019 4Document Number: 28909
For technical questions, contact: ww1resistors@vishay.com
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FUNCTIONAL PERFORMANCE
Fusing time window defined against overload power applied.
40 70
0
20
40
60
80
100
120
- 40 50 100 150 200 250
AMBIENT TEMPERATURE IN °C
RATED POWER IN %
0
DERATING
FUSING CHARACTERISTICS
OF AC01-CS: 3.0 Ω ≤ R ≤ 100 Ω
FUSING TIME IN s
OVERLOAD POWER IN W
20 322422 28 30
50
100
150
0
25
75
125
5
10
15
20
25
FUSING CHARACTERISTICS
OF AC03-CS: 4.7 Ω ≤ R ≤ 100 Ω
FUSING TIME IN s
OVERLOAD POWER IN W
20 60 80 100 12040 1400
FUSING CHARACTERISTICS
OF AC05-CS: 10 Ω ≤ R ≤ 100 Ω
FUSING TIME IN s
OVERLOAD POWER IN W
100 200150 2500
0
10
20
35
40
50
60
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AC01-CS, AC03-CS, AC05-CS
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Revision: 10-May-2019 5Document Number: 28909
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FUNCTIONAL PERFORMANCE
Pulse energy curve defined against the offered ohmic range.
0 102030405060708090100
PULSE ENERGY CURVE FOR AC01-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
RESISTANCE VALUE IN Ω
ENERGY IN JOULES
7
6
5
4
3
2
1
8
5
10
15
20
25
30
0 102030405060708090100
PULSE ENERGY CURVE FOR AC03-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
RESISTANCE VALUE IN Ω
ENERGY IN JOULES
RESISTANCE VALUE (Ω)
ENERGY IN JOULES
0
10
20
30
40
50
60
10 10033 39 47 56 62 68 75 82 9122
PULSE ENERGY CURVE FOR AC05-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
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AC01-CS, AC03-CS, AC05-CS
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Revision: 10-May-2019 6Document Number: 28909
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FUNCTIONAL PERFORMANCE
Peak Voltage (1.2 / 50 μs) graph defined against offered ohmic range.
PEAK PULSE VOLTAGE LIMIT FOR AC05-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
4 kV (10 to 20 ) and 6 kV (22 to 100 )
PEAK VOLTAGE LIMIT FOR AC01-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
RESISTANCE VALUE IN Ω
PEAK PULSE VOLTAGE IN kV
3.0
2.5
2.0
1.5
1.0
0.5
3.5
0 102030405060708090100
RESISTANCE VALUE IN Ω
PEAK PULSE VOLTAGE IN kV
1
2
3
4
5
0 102030405060708090100
PEAK PULSE VOLTAGE LIMIT FOR AC03-CS
(1.2 / 50 μs; 10 pulses at 30 s interval)
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AC01-CS, AC03-CS, AC05-CS
www.vishay.com Vishay Draloric
Revision: 10-May-2019 7Document Number: 28909
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
IEC 60115-1, generic specification (includes tests)
The test and requirements table contains only the most
important tests. For the full test schedule refer to the
documents above.
The tests are carried out in accordance with IEC 60068-2-xx
test method and under standard atmospheric conditions in
accordance with IEC 60068-1, 5.3.
Climatic category -40 / 200 / 56 (rated temperature range:
lower category temperature, upper category temperature;
damp heat, steady state, test duration: 56 days) is valid.
Unless otherwise specified the following values apply:
Temperature: 15 °C to 35 °C
Relative humidity: 45 % to 75 %
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar)
For performing some of the tests, the components are
mounted on a test board in accordance with IEC 60115-1,
4.31.
In test table below, only the relevant and commonly referred
tests and related clauses of IEC 60115-1 and
IEC 60068-2-xx test methods are mentioned.
TEST PROCEDURES AND REQUIREMENTS
IEC 60115-1
CLAUSE
IEC 60068-2
TEST
METHOD
TEST PROCEDURE REQUIREMENTS
PERMISSIBLE CHANGE (RMAX.)
4.13 - Short time overload
Room temperature;
10x rated power P40;
5 s
± (2 % R + 0.1 )
4.16
21 (Ua1)
21 (Ub)
21 (Uc)
Robustness of
terminations Tensile, bending and torsion No damage
± (0.5 % R + 0.05)
4.18 20 (Tb) Resistance to
soldering heat
Unmounted components
(260 ± 5) °C; (10 ± 1) s ± (0.5 % R + 0.05)
4.23 Climatic sequence:
4.23.2 2 (Ba) Dry heat 16 h; 200 °C
± (1 % R + 0.05 )
4.23.3 30 (Db)
Damp heat
(accelerated)
1st cycle
24 h; 55 °C;
90 % to 100 % RH
4.23.4 1 (Aa) Cold 2 h; -55 °C
4.23.5 13 (M) Low air pressure 2 h; 8.5 kPa;
15 °C to 35 °C
4.23.6 30 (Db) Damp heat
remaining cyclic
5 days; 55 °C;
95 % to 100 % RH; 5 cycles
4.24 78 (Cab) Damp heat,
(steady state)
56 days; (40 ± 2) °C;
(93 ± 5) % RH ± (5 % R + 0.1 )
4.25.2 - Endurance
(at room temperature)
1000 h;
loaded with 116 % of P70;
1.5 h ON and 0.5 h OFF
± (5 % R + 0.1 )
4.25.3 - Endurance
(at 200 °C) 1000 h; without load ± (5 % R + 0.1 )
--
1.2 / 50 μs surge test as
defined in IEC 61000-4-5
(up to 6 kV)
Internal impedance of surge
tester is 2 ;
10 pulses at 30 s interval
± (5 % R + 0.1 )
--
Fail safe mains fusing
at 230 VAC -Resistance > 100 k, fusing time < 2 s
(fusing without flame and explosion)
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AC01-CS, AC03-CS, AC05-CS
www.vishay.com Vishay Draloric
Revision: 10-May-2019 8Document Number: 28909
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DIMENSIONS
Notes
(1) For AC01-CS, dimension given is applicable for 10R to 100R; for lower ohmic values < 10R, Dmax. might reach 5.5 mm
(2) For AC05-CS, L = L1; there is no lacquer on termination lead
AC01-CS RADIAL
Pitch of components 5.0 mm
AC03-CS RADIAL
Pitch of components 5.0 mm
AC05-CS RADIAL
Pitch of components 7.50 mm
DIMENSIONS - Leaded resistor types, mass and relevant physical dimensions
MODEL Lmax. L1 max. Dmax. dnom. BMASS
AC01-CS (1) 11.0 mm 13.0 mm 5.0 mm 0.7 mm 63 mm 0.52 g
AC03-CS 13.0 mm 19.0 mm 6.0 mm 0.8 mm 63 mm 0.78 g
AC05-CS (2) 17.0 mm 17.0 mm 10.0 mm 0.8 mm
83 mm 2.25 g
93 mm 2.5 g
D
d
L1
B
L
B
L
AC01-CS and AC03-CS AC05-CS
H1
L1
P
F
W
DIMENSIONS in millimeters
Pitch of components P 12.7 ± 1.0
Lead to lead distance F 4.8 + 0.7 / - 0
Tape width W 18 ± 0.5
Component height H1 30.0 ± 3
Min. lead wire (tape
portion) shortest lead L1 2.5
W
P
F
H1
L1
DIMENSIONS in millimeters
Pitch of components P 12.7 ± 1.0
Lead to lead distance F 5.00 ± 0.5
Tape width W 18 ± 0.5
Maximum component
height H1 34
Min. lead wire (tape
portion) shortest lead L1 2.5
DIMENSIONS in millimeters
Pitch of components P 25.4 ± 1.0
Lead to lead distance F 7.50 ± 0.5
Tape width W 18 ± 0.5
Component height H1 37 ± 2
Min. lead wire (tape
portion) shortest lead L1 2.5
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RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
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“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of
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statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a
particular product with the properties described in the product specification is suitable for use in a particular application.
Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over
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