EXTreme Guardian Brochure Datasheet by Molex

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EXTreme Guardian Power
Connector System 11.00mm
Pitch with 80.0A Per Blade
Exceed high-current and reliability requirements with
EXTreme Guardian™ Power Connector System, providing
EMI/RFI shielding with overmolded and non-overmolded
cable harness options in vertical and right-angle
configurations for design flexibility
Features and Benefits SYSTEM WIDE
RECEPTACLE
HEADER
TERMINALS
Current-dense design with
high-current terminals and
relatively small pitch
Provides one of the greatest
current-density options
amongst high-current wire-to-
board connectors
Fully isolated receptacle
terminals and header blades
Protection against potential
damage during handling and
mating
Relatively small 11.00mm pitch
Provides a very high 185.0A per linear inch
in high-current applications
Non-Overmolded Power Assembly with
Right-Angle Header (Series 151035)
Terminal interface
with 6 independent
points of contact
Offers redundant,
secondary current
paths for long-term
performance and
reliability
Terminal position
assurance (TPA)
feature
Prevents backing
out of terminals
during mating and
unmating Gold-plated
terminals
Greater corrosion
resistance compared
to other materials,
which optimizes
electrical conductivity
Low-halogen
Environmentally friendly
Power Terminal
(Series 46819)
2-Circuit Receptacle
(Series 151034)
Vertical PCB Header, 2 Circuits(Series 151053)
Housings accept
large gauge wire
(up to 6 AWG)
Provides a large
current-carrying
capacity
Housing lead-in
chambers
Provide terminal
gatherability for
easy mating to
header
Positive locking housing
Ensures secure retention when
receptacle and header are mated.
Delivers an audible click to provide
feedback that connector is fully
mated
Through-hole solder retention design
Offers a robust, reliable manufacturing option
Compliant, press-fit tails available
Lowers processing costs. Allows for no max PCB
thickness
Solder tails in multiple lengths
Support multiple PCB thicknesses
Locating pegs on housing
Enable accurate through-hole
positioning to PCB
Right-angle
header has 2
contact blade
lengths
Allows for
varied mating
sequences
molex
Specifications
REFERENCE INFORMATION
Packaging: Tray, Reel or Bulk
UL File No.: E29179
CSA File No.: LR19980 (1779070)
Mates With: PCB Headers
(Series 46817, 151035, 151053) mate with
Overmolded Cable Assemblies
(Series 68790 or 111119)
Use With: Power Harness Crimp Receptacles
(Series 46818, 151034) use
High-Power Terminals (Series 46819) and
TPA Clips (Series 151076)
Designed In: Millimeters
RoHS: Yes
Halogen Free: Yes
Glow Wire Compliant: No
ELECTRICAL
Voltage (max.): 600V AC/DC
Current (max.): 80.0A per blade
Dielectric Withstanding Voltage: 2,200V AC
MECHANICAL
Contact Retention to Housing (average): 26.61N
Mating Force (max.): 36.60N
Unmating Force (max.): 34.39N
Durability (min.): 25 cycles
PHYSICAL
Housing: Polyester, 94V-0
Contact: Copper (Cu) Alloy
Plating:
Contact Area — Gold (Au)
Solder Tail Area — Tin (Sn)
Underplating — Nickel (Ni)
PCB Thickness (min.): 2.30/1.50mm
Operating Temperature: -40 to +105ºC
EXTreme Guardian Power
Connector System 11.00mm
Pitch with 80.0A Per Blade
Data Communication Equipment
High-end servers
Telecommunication Equipment
Manufacturers
Cellular base stations
Hubs
Servers
Routers
Switches
Aerospace and Defense*
Power Supplies
Uninterruptable Power Supply (UPS)
Other Markets
Solar
Medical
Electric vehicles
Commercial applications that require
small formfactor interconnects
delivering up to 200.0A
Applications
Base Tower Servers
©2017 MolexOrder No. 987650-5656 Rev. 5 USA/0k/GF/2017.12
Ordering Information
Series No. Orientation Overmolded PCB Thickness (mm) Tail Length (mm) PCB Termination Style Circuits
46817 Right angle Yes
2.30/1.50mm
3.86 or 4.69 Through hole 2 or 3
151035 Right angle No 3.86 Through hole 2 to 6
151053 Vertical No N/A (press-fit tail) Through hole, compliant pin 2 to 6
Series No. Overmolded Circuits Wire Gauge (AWG)
151034 No 2 to 6 6
Series No. Wire Gauge (AWG) Plating
46819 6, 8, 10 Gold (Au)
Series No. Circuits
151076 2, 3, 4, 5, 6
Custom Product Description
Contact Molex EXTreme Guardian Power Cable Assemblies
www.molex.com/link/extremeguardian.html
EXTreme Guardian Power
Connector System 11.00mm
Pitch with 80.0A Per Blade
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PCB Headers (Series 46817, 151035, 151053)
Power Crimp Receptacles (Series 151034)
High-Power Receptacle Terminals (Series 46819) Receptacle Harness Terminal Position Assurance (TPA) Clips (Series 151076)
Power Cable Assemblies

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