CAD | USD

2695 Series Drawing

Molex, LLC

View All Related Products | Download PDF Datasheet

Datasheet

PRODUCT SPECIFICATION
REVISION:
ECM INFORMATION:
TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
T2
ECM No:
1 of 6
DATE:
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-10-07
SS06
SS06
ISHWARG
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
1.0 SCOPE
This Product Specification covers the 2.54 mm (.100 inch) centerline (pitch) 0.64 mm (.025) square
pin headers when mated with either printed circuit board (PCB) connectors or connectors terminated
with 22 to 30 AWG wire using crimp technology.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBERS
Crimp Terminals: 2759, 6459, 41572, 4809, 8088
Crimp Housings: 2695
PCB Connectors: 4455
Headers: 4030, 4094, 6373, 7478, 6410, 7395, 42225, 42226, 42227, 42228, 42375, 42376,
42377
Other products conforming to this specification are noted on the individual drawings.
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
Terminal Material: Brass or Phos. Bronze (for Max performance use phos. bronze material.)
Housing: Nylon or Polyester
Pins: Brass or Phos. Bronze
For more information on dimensions, materials, and plating see the individual drawings.
2.3 SAFETY AGENCY APPROVALS
UL File Number …….. E29179
CSA …………………....LR19980
SERIES
Agency Voltage
Rating (AC RMS or
DC)
Agency Current
Rating (Single
Circuit) (Amps)
Agency
Temperature
Rating (°C)
UL
CSA
UL
CSA
UL
2695
500 V AC
600 V DC
250
-
2.5
105°C
4455
600
250
-
2.5
105°C
4030
600
250
-
2.5
105°C
4094
600
250
-
2.5
105°C
6373
600
250
-
2.5
105°C
7478
600
250
-
2.5
105°C
6410
600
250
-
2.5
105°C
7395
600
250
-
2.5
105°C
42225
600
250
-
2.5
105°C
42226
600
250
-
2.5
105°C
42227
600
250
-
2.5
105°C
42228
600
250
-
2.5
105°C
42375
600
250
-
2.5
120°C
42376
600
250
-
2.5
120°C
42377
600
250
-
2.5
120°C
PRODUCT SPECIFICATION
REVISION:
ECM INFORMATION:
TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
T2
ECM No:
2 of 6
DATE:
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-10-07
SS06
SS06
ISHWARG
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
None
4.0 RATINGS
4.1 VOLTAGE
500 Volts AC (or 600 Volts DC)
4.2 CURRENT AND APPLICABLE WIRES (Current is dependent on connector size, contact
material, plating, ambient temperature, printed circuit board characteristics and related factors.
Actual current rating is application dependent and should be evaluated for each application.)
AWG Amps (Max) Outside Insulation Diameter
22 4.00 See Drawings
24 3.75 See Drawings
26 3.50 See Drawings
28 3.00 See Drawings
30 2.50 See Drawings
Note: current ratings are for a single circuit, based on not exceeding 30°C temperature rise.
4.3 TEMPERATURE (ambient +30°C temp)
Brass Terminals
Phos Bronze Terminals
Operating Temperature
-40°C to +80°C*
-40°C to +105°C*
Non-Operating Temperature
-40°C to +105°C**
-40°C to +105°C
*including terminal temperature rise.
**parts not mated
PRODUCT SPECIFICATION
REVISION:
ECM INFORMATION:
TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
T2
ECM No:
3 of 6
DATE:
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-10-07
SS06
SS06
ISHWARG
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
Contact
Resistance
(Low Level)
Mate connectors: apply a maximum voltage
of 20 mV and a current of 100 mA.
10 milliohms
MAXIMUM
[initial]
Contact
Resistance of
Wire Termination
(Low Level)
Terminate the applicable wire to the terminal
and measure wire using a voltage of 20 mV
and a current of 100 mA.
2 milliohms
MAXIMUM
[initial]
Insulation
Resistance
Unmate & unmount connectors: apply a
voltage of 500 VDC between adjacent
terminals and between terminals to ground.
1000 Megohms
MINIMUM
Dielectric
Withstanding
Voltage
Unmate connectors: apply a voltage of {two
times the rated voltage plus 1000 volts} VAC
for 1 minute between adjacent terminals and
between terminals to ground.
No breakdown
Capacitance
Measure between adjacent terminals at 1
MHz.
2 picofarads
MAXIMUM
Temperature
Rise
(via Current Cycling)
Mate connectors: measure the temperature
rise at the rated current after:
1) 96 hours (steady state)
2) 240 hours (45 minutes ON and 15
minutes OFF per hour)
3) 96 hours (steady state)
Temperature rise:
+30°C MAXIMUM
PRODUCT SPECIFICATION
REVISION:
ECM INFORMATION:
TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
T2
ECM No:
4 of 6
DATE:
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-10-07
SS06
SS06
ISHWARG
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.2 MECHANICAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
Connector Mate
and
Unmate Forces
Per circuit when mated to an .025 Sq. pin
header without friction lock.
Mate and unmate connector (male to
female) at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute.
4.9 N (1.1 lbf)
MAXIMUM insertion force
&
0.56 N (0.125 lbf)
MINIMUM withdrawal force
Connector Mate
and
Unmate Forces
46856 series only
Per circuit when mated to a .093 thick PCB
Mate and unmate connector at a rate of 25
± 6 mm (1 ± ¼ inch) per minute.
6.67 N (1.5 lbf)
MAXIMUM insertion force
&
0.56 N (0.125 lbf)
MINIMUM withdrawal force
Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute. (Forces will change with
platings and materials.)
17.8 N (4.0 lbf)
MINIMUM withdrawal force
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the
terminal at a rate of 25 ± 6 mm (1 ± ¼
inch) per minute. (Forces will change with
platings and materials.)
11.12 N (2.5 lbf)
MAXIMUM insertion force
Durability
Mate connectors up to 25 cycles at a
maximum rate of 10 cycles per minute prior
to Environmental Tests.
10 milliohms MAXIMUM
(change from initial)
Vibration
(Sine)
Mate connectors and vibrate per EIA 364-
28, test condition I.
10 milliohms MAXIMUM
(change from initial) &
Discontinuity < 1 microsecond
Shock
(Mechanical)
Mate connectors and shock at 50 g's with
½ sine wave (11 milliseconds) shocks in
the ±X, ±Y,±Z axes (18 shocks total).
10 milliohms MAXIMUM
(change from initial]) &
Discontinuity < 1 microsecond
Wire
Pullout Force
(Axial)
Apply an axial pullout force on the wire at
a rate of 25 ± 6 mm (1 ± ¼ inch) per
minute. (For maximum performance use
Molex application tooling with stranded
tinned copper wire)
Wire pullout force depends on crimp
tooling. See relevant Molex Application
Tooling Specification for requirements.
Normal
Force
Apply a perpendicular force.
2.94 N (300 grams) average
Kinked PC Pin
Insertion Force
(into PCB Hole)
Apply an axial insertion force on pins at a
rate of 25 ± 6 mm (1 ± ¼ inch) per minute.
Number
of kinked
pins
Maximum
Insertion force
(per pin)
Average
Insertion force
(per pin)
2
44.0 N (9.9 lbf)
15.1N (3.4 lbf)
4
21.4 N (4.8 lbf)
9.8 N (2.2 lbf)
6
18.2 N (4.1 lbf)
4.9 N (1.1 lbf)
PRODUCT SPECIFICATION
REVISION:
ECM INFORMATION:
TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
T2
ECM No:
5 of 6
DATE:
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-10-07
SS06
SS06
ISHWARG
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.3 ENVIRONMENTAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
Shock
(Thermal)
Mate connectors; expose to 5 cycles of:
Temperature °C Duration (Minutes)
-40 +0/-3 30
+25 ±10 5 MAXIMUM
+105 +3/-0 30
+25 ±10 5 MAXIMUM
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
Thermal Aging
Mate connectors; expose to:
96 hours at 105 ± 2°C
10 milliohms MAXIMUM
(change from initial])
&
Visual: No Damage
Humidity
(Steady State)
Mate connectors: expose to a temperature of
40 ± 2°C with a relative humidity of 90-95%
for 96 hours.
Note: Remove surface moisture and air dry
for 1 hour prior to measurements.
10 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
Humidity
(Cyclic)
Mate connectors: cycle per EIA-364-31: 24
cycles at temperature 25 ± 3°C at 80 ± 5%
relative humidity and 65 ± 3°C at 50 ± 5%
relative humidity; dwell time of 1.0 hour;
ramp time of 0.5 hours.
{Note: Remove surface moisture and air dry
for 1 hour prior to measurements.}
10 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
Solderability
Per SMES-152
Solder coverage:
95% MINIMUM (per
SMES-152)
PRODUCT SPECIFICATION
REVISION:
ECM INFORMATION:
TITLE:
PRODUCT SPECIFICATION
.100 CENTER KK CONNECTORS
SHEET No.
T2
ECM No:
6 of 6
DATE:
DOCUMENT NUMBER:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-10-07
SS06
SS06
ISHWARG
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
5.3 ENVIRONMENTAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
Solder
Resistance
Dip connector terminal tails in solder:
Solder Duration: 5 ± 0.5 seconds;
Solder Temperature: 230 ± 5°C
Visual:
No Damage to insulator
material
Cold Resistance
Mate connectors:
Duration: 96 hours;
Temperature: -40 ± 3°C
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
Corrosive
Atmosphere:
Flowing Mixed Gas
(FMG)
Test per EIA-364-65, Class II,
Exposure to gasses for 4 days, unmated.
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
6.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.
7.0 GAGES AND FIXTURES
8.0 OTHER

Products

CONN HOUS 2POS .100 W/RAMP/RIB
Available Quantity94859
Unit Price0.19
CONN HEADER VERT 2POS 2.54MM
Available Quantity8193
Unit Price0.24
CONN HOUS 3POS .100 W/RAMP/RIB
Available Quantity56753
Unit Price0.27
CONN HOUS 4POS .100 W/RAMP/RIB
Available Quantity46119
Unit Price0.29
CONN HEADER VERT 3POS 2.54MM
Available Quantity2751
Unit Price0.34
CONN HEADER VERT 2POS 2.54MM
Available Quantity36905
Unit Price0.36
CONN HEADER VERT 4POS 2.54MM
Available Quantity12849
Unit Price0.4
CONN HEADER R/A 2POS 2.54MM
Available Quantity3711
Unit Price0.52
CONN HEADER VERT 5POS 2.54MM
Available Quantity5859
Unit Price0.53
CONN HEADER VERT 6POS 2.54MM
Available Quantity7665
Unit Price0.6
CONN HEADER VERT 2POS 2.54MM
Available Quantity7590
Unit Price0.61
CONN HEADER R/A 3POS 2.54MM
Available Quantity11977
Unit Price0.66
CONN HEADER R/A 4POS 2.54MM
Available Quantity24410
Unit Price0.73
CONN HEADER VERT 3POS 2.54MM
Available Quantity26793
Unit Price0.86
CONN HEADER VERT 4POS 2.54MM
Available Quantity12835
Unit Price0.83
CONN HEADER R/A 5POS 2.54MM
Available Quantity7862
Unit Price0.93
CONN HEADER R/A 2POS 2.54MM
Available Quantity10141
Unit Price1.05
CONN HEADER R/A 3POS 2.54MM
Available Quantity15181
Unit Price1.22
CONN HEADER R/A 4POS 2.54MM
Available Quantity7622
Unit Price1.45
CONN HEADER VERT 36POS 2.54MM
Available Quantity7465
Unit Price1.56